On Saturday 15 June 2013 20:47:44 John Kasunich did opine:

> Why don't you just touch off?
> 
> Home to any old place.
> 
> Take a test cut at a programmed diameter of say 0.550".
> That means the programmed X value is 0.2750.  After
> the cut, get the tool clear however you want, then move
> it back to X=0.2750 (I usually just do an MDI command).
> 
> Mic the part you just turned, suppose it came out 0.556.
> That means that X was actually 0.2780", not 0.2760.
> Poke the X touch off button, type in 0.2780, and the
> machine is now set up to make accurate cuts.
> 
I thought of that too, but ATM, possibly tomorrows project, is to establish 
some motion limits in the .ini file so that I don't crash into the ends of 
my screws, or chuck jaws.

In the meantime, I rebuilt the gauge as described, and have managed to get 
x at 0.503" to just hold a .0015 feeler blade against a well centered 
0.500" drill rod.  So now that I know where 0.000 is, I can now set 
meaningful limits.

BTW John, thanks for confirming that the HOME_OFFSET applies to the radius, 
not the diameter.  Calling it machine units in the manual is ambiguous when 
one isn't used to "machine units". :)

I will probably have to use the touch-off anyway, depending on how sharp 
the insert is, but thats a different horse.

Playing with G96 a bit, mainly to see if it works as advertised (it seems 
to if you assume the S400 you give it as an argument means 400 revs at the 
_current_ x position) I am puzzled because my M.H-book #27 doesn't seem to 
have a decent discussion on how to set the sfm according to the tool and 
material. Variations are of course mentioned, but nothing to serve as an 
anchoring point.

Is there a chart or chapter I missed, or a URL to a decent tutorial so one 
might stand a chance of making a SWAG that works on the 1st test pass?

[...]

Cheers, Gene
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