Matt Shaver wrote:
>
>
> Here's what I think Jon is talking about: When in a rigid tapping
> cycle, the Z axis is "slaved" to the rotational position of the
> spindle. The spindle will have its own characteristics of motion, but
> we don't always have tight servo control over them. For example, at the
> bottom of a tapped hole, the spindle must reverse, but it may come to a
> stop with a jerk due to high friction (you've probably experienced a
> tapping operation where the tap wants to move in small jerks rather
> than smoothly cutting). At this point the Z axis should probably be
> controlled with no limit on jerk (and maybe no acceleration limit
> either) so as to maintain the spindle-to-Z-axis position relationship
> which is critical since they are now _mechanically_ interlocked through
> the tap and it's threads in the workpiece.
>
>   
Yes, that was my concern.  Although the tap may jerk a bit, the torsional
flex in the tap and mass of the spindle assembly will already somewhat
damp these sharp movements, making what the Z has to follow a bit
less drastic.  But, you certainly want the Z to follow the spindle encoder
as closely as possible, introducing the minimum amount of smoothing
and delay as you possibly can.

Jon

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