The high resolution timer together with the comparators should be able to do 
exactly what you say if properly configured. I got square wave out yesterday 
and expect to spend a few hours before it's correctly configured for EDM.

These micro controllers have only been available for a few years at most, they 
are really good and available from maybe a few dollars each.

Regards Nicklas Karlsson


On Wed, 9 Mar 2016 14:10:03 +0800
TJoseph Powderly <[email protected]> wrote:

> Niklas Pete,
> if you want ISOPULS ( isoenergetic pulses that have uniform craters )
> then all the worry about frequency is useless
> 
> if you dont need uniforn surface finish, then ignore this comment
> 
> if you DO want uniform surface finish, then you do not use repetitive 
> pulse grnerator
> instead, you wait for ionization ( a kind of indetermonate latency of 
> conduction)
> THEN start decrementing the ontime. This was the joules delivered are 
> equal ( the energy is equal )
> Once the ontime is finished, the current is turned off and the off time 
> is waited
> THEN you turn on a tiny exciting voltage and wait for another ionization 
> ( and voltage drop ) before starting the next ontime current flow.
> 
> some pix:
> http://www.edm-products.com/Dielectrics/ifase/ifase_1.htm
> look at figure 3
> if you wait for the ionization (wait for the voltage to drop)
> and then deliver current for the duraction of 'ontime',
> the energy delivered will be uniform, and the surface crater will be uniform
> if not, the energy per pulse in non-uniform, to the extreme that some 
> pulses deliver nearly no energy!
> see figure 4,
> when the strategy is isoenergetic, the current waveform will be uniform
> and the leading edge of the voltage will vary.
> if not isoenergetic, the leading edge is static on the scope,
> but the current wave form will vary.
> 
> On 03/09/2016 01:59 AM, Nicklas Karlsson wrote:
> > A microcontroller with suitable peripherals for power conversion is cheap 
> > and do the work much better. I know about: stm32f334, Infineon xmc4xxx 
> > something, maybe texas instruments and Microchip.
> >
> > I am working with stm32f334. It have a high resolution timer equal to about 
> > 4GHz clock frequency with a lot of triggering options, DAC, fast 
> > comparators and cost maybe a few dollars. There are also cheap development 
> > boards available.
> >
> > I guess spindle off/on signal may be useful to turn off/on generator and 
> > some m-code is useful for the parameters?
> >
> > Regards Nicklas Karlsson
> >
> >
> >
> > On Tue, 8 Mar 2016 16:47:42 +0000 (UTC)
> > Pete_Gruendeman <[email protected]> wrote:
> >
> >> Hi Nicklas:
> >>       I am writing with a request for what might be speculation on your 
> >> part.  Given what others have said about pulse frequency, and what is 
> >> written in the Poco tech manuals (frequencies of approximately 8.33- 
> >> 50kHz, derived from varying on and off times), would it be reasonable to 
> >> produce the pulse timing from and at the same time that the PC is 
> >> directing motion control?  Erosion pulse generation could be treated as 
> >> another axis-- maybe?  I am concerned that the standard parport provides 
> >> rather coarse granularity (increments) between one size and another size 
> >> of pulse, especially as the pulse durations get down to 10 micro seconds 
> >> on a finishing burn.  The Mesa 5i20 will create about 200kHz pulses with 
> >> L-cnc input and maybe one of the two parports on it could be repurposed as 
> >> a pulse generator?  Maybe it's unrealistic to generate pulses from the 
> >> motion control PC because computing power isn't sufficient?   Your 
> >> thoughts?
> >>
> >> Pete Gruendeman
> >>    
> >> --------------------------------------------
> >> On Sun, 3/6/16, Nicklas Karlsson <[email protected]> wrote:
> >>
> >>   Subject: Re: [Emc-developers] EDM gap control (Control parameters)
> >>   To: "EMC developers" <[email protected]>
> >>   Date: Sunday, March 6, 2016, 10:22 PM
> >>   
> >>   On Mon, 7 Mar 2016
> >>   10:23:31 +0800
> >>   TJoseph Powderly <[email protected]>
> >>   wrote:
> >>   
> >>   > off time is
> >>   really dpendant on flushing conditions
> >>   >
> >>   on time causes rougher finer surface finish
> >>   
> >>   I guess this explain it all
> >>   and it also make perfect sense. More powder behind remove
> >>   more material and longer time in between leave more time for
> >>   debri to remove debri.
> >>   
> >>   
> >>   Regards Nicklas Karlsson
> >>   
> >>   
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