Sent from my BLU smartphone device

 Pete_Gruendeman <[email protected]> wrote:

Hi Nicklaus:
     Someone more knowledgeable that I will need to tell us about the pulse 
generator frequencies that are used under various burn conditions.  I am of the 
opinion that the servo response does not need to be faster than that pulse 
frequency.  

Pete I have tables I developed for gr/st using 3 grades of graphite. Tables are 
sequences of on off peak selected by contact area. You choose by area. Then end 
the sequence at the desired finish. These belong to me. Not proprietary. Will 
be PD if license is good for community. Else I just give away
I have a scheme in linuxcnc to open the table file then select the next power 
stage and set the hardware . its simple mcode using python.
I will post tables and mcodes soon. 

    Can you tell us what costs are of servo control at 1kHz and 40 kHz?  
Hardware or processor time costs?; proprietary versus public domain software?

    While sinker EDM primarily uses Z motion, it is by no means exclusively  Z 
motion.   Many projects use the other axes, either part of the time or all of 
the time.  The motion control for all the axes needs to be equally responsive 
as long as one or more users operate on more than the Z axis.   AFIK Z-axis 
only motion is appropriate for hole popping EDMs.

My macros for heidenhain asked operator for the tool axis and reference 
position . operator supplied distance from ref to move over clamps then how 
close when power on and final cavity depth. This allows cuts in xyz in plus and 
minus :-)
I will try to convert to canned orbiting cycles for linuxcnc if I ever get the 
sine cosine gen to play nice with edm gap control. We COULD. have circular 
spherical and rectangular orbits automated thru the tables. I don't have these 
motions Good yet but expect it is possible in HAL

Pete Gruendeman


Tomp tjtr33
--------------------------------------------
On Thu, 3/3/16, Nicklas Karlsson <[email protected]> wrote:

 Subject: Re: [Emc-developers] EDM gap control (Control parameters)
 To: "Pete_Gruendeman" <[email protected]>, "EMC developers" 
<[email protected]>
 Date: Thursday, March 3, 2016, 12:01 PM
 
 > ... 40kHz servo
 response is very responsive but not necessary if the spark
 frequency is less than that.
 > Pete
 Gruendeman
 
 I have a choice
 between 40kHz servo thread inside driver or linuxcnc 1kHz
 servo thread. For z motion only choice is simple but for
 motion of several axis/joints for example wire EDM?
 
 
 Nicklas Karlsson
 
Be aware of the cubed rate...
When 2 axis move at same time they have higher speed. Ditto for 3d moves! Old 
stepper edms did not take care and were not stable

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