Sam, what are the max velocity and acceleration on the Z axis? It looks
like 0.5 in / sec and 20 in/sec^2 from the plots. I want to match my sim
configuration to yours.

On Sat, Nov 26, 2016, 2:03 PM Robert Ellenberg <rwe...@gmail.com> wrote:

> Ahh, I'll take another look at the math, clearly it's not calculating the
> max RPM correctly.
>
> On Sat, Nov 26, 2016 at 12:39 PM sam sokolik <sa...@empirescreen.com>
> wrote:
>
> ok.. Here is some oddness......
>
> If I use the original pitch of P.059055 I get the error saying the
> spindle should be running at 237rpm (the error I always get).
>
> pitch of .05 I don't get the error .06 I don't get the error.... .07 I
> do get the error (but it threads at 19ish ipm) same error saying spindle
> should be running at 237
>
> sam
>
> On 11/26/2016 11:19 AM, sam sokolik wrote:
> > Here are 2 screenshots showing the threading at 15ipm and the shuttle at
> 30.
> >
> > http://electronicsam.com/images/KandT/testing/robthreading/threading.png
> > http://electronicsam.com/images/KandT/testing/robthreading/shuttle.png
> >
> > So I am not understanding why the threading would think that 237 is the
> > maximum feed.
> >
> > Side note - this is running rt_preempt and uspace.  A base thread of
> > 50us seems to work fine with the printer port.
> >
> > sam
> >
> >
> > On 11/25/2016 09:24 PM, sam sokolik wrote:
> >> that is odd because the threading is done at about 16ipm - and the max
> >> velocity of the axis is 30ipm...  (you can see the z velocity goes
> >> higher than 16ipm in the plots)
> >>
> >> If there is anything else that would help to plot - let me know
> >>
> >> sam
> >>
> >> On 11/25/2016 08:25 PM, Robert Ellenberg wrote:
> >>> Nice work! The message you're getting in axis is a new feature I
> added. It
> >>> warns you if the combination of spindle speed and thread pitch would
> >>> require more than 90% of your maximum axis velocity. If so, it slows
> the
> >>> spindle down to a safe maximum speed before starting the thread (in
> this
> >>> case 230RPM). The 90% value is arbitrary, I just wanted to have some
> safety
> >>> factor in there.
> >>>
> >>> Comparing the two acceleration plots, it seems like the acceleration
> during
> >>> the start of the thread is higher in stock 2.7 than with my branch/ The
> >>> high initial acceleration is good, though, since it settles in about
> 120ms,
> >>> whereas the new branch takes about 200ms. I'll run the same program in
> >>> simulation tomorrow and see if I can reproduce the effect. It may be
> worth
> >>> trying the same comparison in G61 (in case blending is causing it).
> >>>
> >>> Best,
> >>> Rob
> >>>
> >>> On Fri, Nov 25, 2016 at 8:37 PM sam sokolik <sa...@empirescreen.com>
> wrote:
> >>>
> >>>> ok - I finally did some testing on the emco using this branch..
> >>>>
> >>>>
> >>>>
> https://github.com/robEllenberg/linuxcnc-mirror/commits/feature/nominal-vel-during-sync
> >>>>
> >>>> This is a thread using this program
> >>>> http://electronicsam.com/images/KandT/testing/robthreading/test.ngc
> >>>>
> >>>> This is the current 2.7 behavior
> >>>>
> http://electronicsam.com/images/KandT/testing/robthreading/current.png
> >>>>
> >>>> This is with robs fixes
> >>>>
> http://electronicsam.com/images/KandT/testing/robthreading/robnew1.png
> >>>>
> >>>> It looks like the acceleration spike are defiantly smaller.
> >>>>
> >>>> I did find an oddity on both branches - quite often it seemed to
> >>>> overshoot initially and then slow back down.  I don't know if it is an
> >>>> artifact of my config (100 line single channel encoder + index. never
> >>>> seemed to effect the threading I have done.
> >>>>
> >>>>
> http://electronicsam.com/images/KandT/testing/robthreading/current1.png
> >>>> http://electronicsam.com/images/KandT/testing/robthreading/robnew.png
> >>>>
> >>>> Also - rob - it prints in axis every pass velocity at line 8 is 230rpm
> >>>> or such.. (paraphrasing..)
> >>>>
> >>>> sam
> >>>>
> >>>>
> >>>> On 09/25/2016 07:47 AM, Robert Ellenberg wrote:
> >>>>> Hi All,
> >>>>>
> >>>>> Recently, I found a way to reduce the acceleration / velocity jitter
> >>>> during
> >>>>> threading and tapping motions (see this issue on github
> >>>>> <https://github.com/LinuxCNC/linuxcnc/issues/164> and the
> >>>>> feature/spindle-sync-jiiter-fix branch
> >>>>> <
> >>>>
> https://github.com/robEllenberg/linuxcnc-mirror/tree/feature/spindle-sync-jitter-fix
> >>>>> ).
> >>>>> The effect looks significant on the HALscope, but I'm not sure how
> much
> >>>> of
> >>>>> a difference it would make on a real machine. Is anyone interested in
> >>>> doing
> >>>>> a before and after test on real hardware?
> >>>>>
> >>>>> Thanks!
> >>>>> Rob
> >>>>>
> >>>>
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