it is actually 10in/s^2 but correct on .5in/s velocity

On 11/26/2016 01:26 PM, Robert Ellenberg wrote:
> Sam, what are the max velocity and acceleration on the Z axis? It looks
> like 0.5 in / sec and 20 in/sec^2 from the plots. I want to match my sim
> configuration to yours.
>
> On Sat, Nov 26, 2016, 2:03 PM Robert Ellenberg <rwe...@gmail.com> wrote:
>
>> Ahh, I'll take another look at the math, clearly it's not calculating the
>> max RPM correctly.
>>
>> On Sat, Nov 26, 2016 at 12:39 PM sam sokolik <sa...@empirescreen.com>
>> wrote:
>>
>> ok.. Here is some oddness......
>>
>> If I use the original pitch of P.059055 I get the error saying the
>> spindle should be running at 237rpm (the error I always get).
>>
>> pitch of .05 I don't get the error .06 I don't get the error.... .07 I
>> do get the error (but it threads at 19ish ipm) same error saying spindle
>> should be running at 237
>>
>> sam
>>
>> On 11/26/2016 11:19 AM, sam sokolik wrote:
>>> Here are 2 screenshots showing the threading at 15ipm and the shuttle at
>> 30.
>>> http://electronicsam.com/images/KandT/testing/robthreading/threading.png
>>> http://electronicsam.com/images/KandT/testing/robthreading/shuttle.png
>>>
>>> So I am not understanding why the threading would think that 237 is the
>>> maximum feed.
>>>
>>> Side note - this is running rt_preempt and uspace.  A base thread of
>>> 50us seems to work fine with the printer port.
>>>
>>> sam
>>>
>>>
>>> On 11/25/2016 09:24 PM, sam sokolik wrote:
>>>> that is odd because the threading is done at about 16ipm - and the max
>>>> velocity of the axis is 30ipm...  (you can see the z velocity goes
>>>> higher than 16ipm in the plots)
>>>>
>>>> If there is anything else that would help to plot - let me know
>>>>
>>>> sam
>>>>
>>>> On 11/25/2016 08:25 PM, Robert Ellenberg wrote:
>>>>> Nice work! The message you're getting in axis is a new feature I
>> added. It
>>>>> warns you if the combination of spindle speed and thread pitch would
>>>>> require more than 90% of your maximum axis velocity. If so, it slows
>> the
>>>>> spindle down to a safe maximum speed before starting the thread (in
>> this
>>>>> case 230RPM). The 90% value is arbitrary, I just wanted to have some
>> safety
>>>>> factor in there.
>>>>>
>>>>> Comparing the two acceleration plots, it seems like the acceleration
>> during
>>>>> the start of the thread is higher in stock 2.7 than with my branch/ The
>>>>> high initial acceleration is good, though, since it settles in about
>> 120ms,
>>>>> whereas the new branch takes about 200ms. I'll run the same program in
>>>>> simulation tomorrow and see if I can reproduce the effect. It may be
>> worth
>>>>> trying the same comparison in G61 (in case blending is causing it).
>>>>>
>>>>> Best,
>>>>> Rob
>>>>>
>>>>> On Fri, Nov 25, 2016 at 8:37 PM sam sokolik <sa...@empirescreen.com>
>> wrote:
>>>>>> ok - I finally did some testing on the emco using this branch..
>>>>>>
>>>>>>
>>>>>>
>> https://github.com/robEllenberg/linuxcnc-mirror/commits/feature/nominal-vel-during-sync
>>>>>> This is a thread using this program
>>>>>> http://electronicsam.com/images/KandT/testing/robthreading/test.ngc
>>>>>>
>>>>>> This is the current 2.7 behavior
>>>>>>
>> http://electronicsam.com/images/KandT/testing/robthreading/current.png
>>>>>> This is with robs fixes
>>>>>>
>> http://electronicsam.com/images/KandT/testing/robthreading/robnew1.png
>>>>>> It looks like the acceleration spike are defiantly smaller.
>>>>>>
>>>>>> I did find an oddity on both branches - quite often it seemed to
>>>>>> overshoot initially and then slow back down.  I don't know if it is an
>>>>>> artifact of my config (100 line single channel encoder + index. never
>>>>>> seemed to effect the threading I have done.
>>>>>>
>>>>>>
>> http://electronicsam.com/images/KandT/testing/robthreading/current1.png
>>>>>> http://electronicsam.com/images/KandT/testing/robthreading/robnew.png
>>>>>>
>>>>>> Also - rob - it prints in axis every pass velocity at line 8 is 230rpm
>>>>>> or such.. (paraphrasing..)
>>>>>>
>>>>>> sam
>>>>>>
>>>>>>
>>>>>> On 09/25/2016 07:47 AM, Robert Ellenberg wrote:
>>>>>>> Hi All,
>>>>>>>
>>>>>>> Recently, I found a way to reduce the acceleration / velocity jitter
>>>>>> during
>>>>>>> threading and tapping motions (see this issue on github
>>>>>>> <https://github.com/LinuxCNC/linuxcnc/issues/164> and the
>>>>>>> feature/spindle-sync-jiiter-fix branch
>>>>>>> <
>> https://github.com/robEllenberg/linuxcnc-mirror/tree/feature/spindle-sync-jitter-fix
>>>>>>> ).
>>>>>>> The effect looks significant on the HALscope, but I'm not sure how
>> much
>>>>>> of
>>>>>>> a difference it would make on a real machine. Is anyone interested in
>>>>>> doing
>>>>>>> a before and after test on real hardware?
>>>>>>>
>>>>>>> Thanks!
>>>>>>> Rob
>>>>>>>
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