perfect ... to next time ...

bkt

Il giorno mar 16 ott 2018 alle ore 10:28 Gene Heskett <[email protected]>
ha scritto:

> On Tuesday 16 October 2018 03:33:30 theman whosoldtheworld wrote:
>
> > unfortunately I'm not always at the pc ... I'm often away for work ...
> > so .... but your problem made me think of something that I did a while
> > ago ... a vision system that chose cards from a pile .... one of the
> > problems was to find the symbols of the playing cards .... a basic
> > part of the program was to identify the circle as a geometric figure
> > .... so I thought: you fix the laser to the spindle ... shoot at a
> > webcam that is on the tailstock .... at this point the center does not
> > matter and even the cone of light with opencv we always identify the
> > center of that kind of circle that the laser prints on the webcam ...
> > the center will be very precise and you with a piece of iron you can
> > always get to the center of the design you get on the webcam ... there
> > is a bit of code to do ... but it can be a nice tool. Having said that
> > today's LDVTs are very precise, they already have on board an
> > electronics dedicated to the measurements and can have both digital
> > and analog outputs ... so that you can use the mesa Analog input card
> >
> >
> The 7i90 has no analog input. Any A/D would have to be fed into the pi in
> 8 bit pieces, 16 or 24 bits accurate and let the pi do the calcs.  And
> it doesn't have the iron for that job.  And googling for LVDT gets  me
> to the omega pages, where a non-contact is $290 USD, but in a machine
> with over 1 thou of backlash, probably a decade of accuracy overkill for
> this job. I was able to get it within a thou Sunday with the laser, and
> thats close enough for the girls I go with. I made all the corrections
> with Z moving left and x moving in. With the backlash comp in use, that
> should also get me close enough to fine tune an internal MT5 taper. But
> I've already made it fit the taper I have after grinding the bent
> spindles internal taper concentric again, and I'm out of steel in that
> adapter getting there. To get the wobble I'm getting reduced further
> will likely need to have both backing plates removed from the chucks,
> remounted and the face fined up with the toolpost grinder. They were
> last touched with a freshly sharpened HSS tool, leaving a fine powder
> floating in the air.
>
> Fixing bent spindles is a cast iron bitch. But I am gradually getting it
> usable.
>
> > Il giorno lun 15 ott 2018 alle ore 00:13 Gene Heskett
> > <[email protected]>
> >
> > ha scritto:
> > > On Saturday 13 October 2018 18:43:25 Gene Heskett wrote:
> > > > On Saturday 13 October 2018 16:10:16 andy pugh wrote:
> > > > > On Sat, 13 Oct 2018 at 15:03, theman whosoldtheworld
> > > > >
> > > > > <[email protected]> wrote:
> > > > > > I think for your pourpose the better idea was using a very
> > > > > > precise LVDT and put the measure of your axis in a table for
> > > > > > make a good backslash linearization kinematics file ....
> > > > >
> > > > > Or use a dial indicator and a notebook.
> > > >
> > > > And a long, perfectly straight rod, turning slowly enough not to
> > > > beat the $100+ dial to bits, and try to get an average reading.
> > > > I'd need a 34" rod, a dog to turn it and an MT5 dead center, none
> > > > of which I have.
> > > >
> > > > And from my experiments this afternoon, I am going to have to find
> > > > a single spot beam green laser, this red line pistol cartridge
> > > > model isn't going to give me good data, ever with its rotating -
> > > > pattern beam. I've put a layer of cloudy poly on the cds and it
> > > > helps, but it all goes to hell the instant the knife on the
> > > > toolpost starts to interrupt the beam since the beam isn't round,
> > > > and there does not seem to be a null at exactly half the beam
> > > > blocked. I changed the drive belt to get more spindle revs, but at
> > > > 1200 revs the front bearing is smoking in about 6 or 7 minutes
> > > > with the bolts loose.  And the reading still wanders around since
> > > > the spindle is not synchronized with the meters A/D. So I've got
> > > > to find a different way.  I was hoping I wouldn't have to putz
> > > > with building a camera, but that might yet be the only way.
> > > >
> > > > I'm getting my cataracts fixed starting next week, so this project
> > > > is on hold for the time being.
> > >
> > > Actually, blame it on oldtimers I guess, but I thought what would
> > > happen if I put a honking big cap across the CDS cell, so I went out
> > > and stuck a 4700 UF cap across it. This made the settling time
> > > several seconds, but worked a treat, so now I have it well within a
> > > thou from just clearing the 4 jaw with the side of a carriage, which
> > > is -3.500 in machine coords based on my homing, on out to around 23
> > > inches. There seems to be a bump there, or the bellows is pushing,
> > > or perhaps I don't have that screw bearing properly adjusted.  Shop
> > > made bracket by an amature, me. :(  Thats about 1.5" from running
> > > into the tailstock.  So I feel like I actually accomplished
> > > something for a change.  Murphy was present and up to his usual
> > > mischief, the mouse battery died in the middle of it, and of course
> > > I had to come into ther house ands get one out of the coyote.den,
> > > and I'd give my left one to have a switch on the DVM to disable its
> > > timeout shutoff feature.  Batteries for it I have.
> > >
> > > FWIW, the maximum correction was about 3 thou, in the middle of the
> > > bed, most corrections were under a thou. there's a bump in the
> > > middle of the ways that I can't see, or feel thru a paper towel
> > > wiping it.
> > >
> > > But its better than it was.
> > >
> > > > Many many thanks for all the help and ideas I've been offered,
> > > > even if my explanations lacked clarity, its appreciated, a lot.
> > >
> > > Thanks again everybody.
> > >
> > > --
> > > Cheers, Gene Heskett
> > > --
> > > "There are four boxes to be used in defense of liberty:
> > >  soap, ballot, jury, and ammo. Please use in that order."
> > > -Ed Howdershelt (Author)
> > > Genes Web page <http://geneslinuxbox.net:6309/gene>
> > >
> > >
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>
>
> --
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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> https://lists.sourceforge.net/lists/listinfo/emc-developers
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