I have some questions that are probably old hat to some of you but have me 
running in circles!   I would take these to my TUV contact, but its a 
holiday south of the 49th!  Any help would be appreciated.

The discussion relates to a high-frequency switching transformer with a 
primary (mains) winding and an SELV winding.  The core is ferrite and is 
floating (ie not conductively connected to anything).  While ferrite is only 
electrically conductive to the level of a few thousand ohms (according to my 
DMM), I have treated it as a conductive part.  The core is not accessible.

1. We need to meet Reinforced insulation requirements from primary to SELV. 
 Does it matter what insulation level we have from primary to the core and 
from secondary to the core?  In other words can the core be simply treated 
as an interspersed conductive part which counts for zero in creepage and 
clearance measurements from primary to secondary?  If so, does it matter how 
the total is divided - can most of it be on one side or the other, or do you 
have to meet at least Basic from each winding to the core?

2. Does our varnish impregnation help us in any way?  It covers the complete 
core and windings, but obviously not the coil terminations.

3. Is hipot testing required from either winding to the core or just between 
the windings?  Table C.2 only gives hipot requirements to the core if you 
are trying to achieve Basic or Reinforced insulation from a winding to the 
core.

Thanks in advance for your help,

Jim Eichner
Statpower Technologies Corporation
[email protected]


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