High Voltage Connectors for use in Laboratory Equipment
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Reference:  Chris Dupres' Recent Questions

As you may surmise, high voltage connectors can involve several different 
tables and clauses in the IEC 1010.  The applicable requirements can vary 
depending on the connector construction.  For a homogeneous construction,     
the CLEARANCE required may be less than value derived from Table D.13 if      
the construction passes a peak (dielectric) test voltage at the potential 
specified in Table D.16 corresponding to the normally required CLEARANCE.

In order to determine a specific required CLEARANCE value and/or the 
corresponding test voltage requirement, we need to know what type of circuit 
the connector is to be connected to; e.g. Type 1 (CAT. II) or Type 2 
(CAT. III).  If the connector is inaccessible during normal use of the 
equipment and the equipment is grounded, basic insulation is sufficient.  

Mr. Dupres is correct regarding the use of Table D.18 for CREEPAGE if the 
voltage is 15kV with respect to other circuits that are accessible (or in the 
area) and/or to ground.  

After all of this you may wonder how any practical connector could be obtained 
and utilized for voltages above 10kV.  One possiblity is by adding suitable 
seemless insulating tubing over the entire connector assembly.  Another (more 
commonly used) method is by applying the third paragraph of D.1 which 
essentially states that CREEPAGES and CLEARANCES for other than mains circuits 
that fail to meet Annex D may be accepted if compliance is achieved under the 
fault conditions described in 4.4 and if HAZARDOUS LIVE parts are not 
accessible after a fault.  Fault testing would include causing the connector to 
arc to chassis.  Practically speaking, this optional evaluation method "opens 
the door" to many connectors which do not meet the specified distances in Annex 
D of IEC 1010.

I checked our CD ROM Library of all current IEC Standards and found some 
pertaining to connectors but not of the type relating to this application.

I hope you find this information helpful.



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KENT JONES
Underwriters Laboratories Inc.      Voice : (408) 985-2400 x32371
1655 Scott Blvd.                       Fax: (408) 296-3256
Santa Clara, CA 95050               E-mail: [email protected]
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