I have a projector assembly which is essentially a large metal 
structure (frame) with a metal projector platform which swivels for 
purposes of maintenance. The structure is painted steel, with pressed 
in bronze bushings at all motion points each of which have been 
measured at significantly less than 0.10 ohms. Arguably, there is no 
guarantee that these structures will remain bonded at these levels 
over time and bonding wires (braid, with crimped ring lugs) have been 
added across the pivot points. These wires are secured to the 
structure using a toothed washer and screw. The intent of the toothed 
washer is to bight through the paint to ensure conductivity.
My customer's safety officer (in Europe) is now insisting that the 
paint must be ground off to bare metal and coated with Zinc paint 
prior to affixing the lug to the structure. I am concerned that this 
is an excessive requirement. It has been my understanding that the 
toothed washer (and the screw for that matter) creates a gas tight 
connection which is acceptable for all bonding requirements.
I would be interested in hearing from the group regarding this bonding 
issue. I can find no standard or specification which disallows this 
biting washer or requires Zinc paint.
Any comments would be appreciated.
Rick Busche
[email protected]



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