Rick Busche wrote:

I have a projector assembly which is essentially a large metal
structure (frame) with a metal projector platform which swivels for
purposes of maintenance. The structure is painted steel, with pressed
in bronze bushings at all motion points each of which have been
measured at significantly less than 0.10 ohms. Arguably, there is no
guarantee that these structures will remain bonded at these levels
over time and bonding wires (braid, with crimped ring lugs) have been
added across the pivot points. These wires are secured to the
structure using a toothed washer and screw. The intent of the toothed
washer is to bight through the paint to ensure conductivity.
My customer's safety officer (in Europe) is now insisting that the
paint must be ground off to bare metal and coated with Zinc paint
prior to affixing the lug to the structure. I am concerned that this
is an excessive requirement. It has been my understanding that the
toothed washer (and the screw for that matter) creates a gas tight
connection which is acceptable for all bonding requirements.
I would be interested in hearing from the group regarding this bonding
issue. I can find no standard or specification which disallows this
biting washer or requires Zinc paint.
Any comments would be appreciated.
Rick Busche
[email protected]


Reply:

You may have already thought of this but...

My approach to this kind of requirement is to respectfully ask the   
customer to cite the language in the standard that requires this   
construction.  If they are unable to provide this reference, I would ask   
if they have a specific requirement for this construction method other   
than a standard.  If they still cannot supply you with a good reason, I   
would have to say that you can decline their request.

Bear in mind that these folks are your customer and this may be an   
unspoken expectation on their part.  If it is something they are willing   
to pay for and you can charge them for it, it may be desirable to do.

I learned long ago that if I cannot cite the standard that is the basis   
for my requirement (or finding in the case of auditing), I don't insist   
on having it my way.

Regards
Bob Collier
Graphics Microsystems
[email protected]
Nobody pays me for these opinions, perhaps there is a reason...  

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