Dear Robin,

I hope you have your UL1950 standard since I will refer you to 
some important clauses which will help you a lot. The following 
serves to respond to your questions:

1. Creepage is defined in clause 1.2.10.1 as "the shortest path 
between two conductive parts, oe between a conductive part and 
the BOUNDING SURFACE of the equipment, measured along the 
surface of the insulation".

Bounding Surface is defined in clause 1.2.10.3 as "the outer 
surface of the ELECTRICAL ENCLOSURE, considered as though 
metal foil were pressed in contact with accessible surfaces of 
insulating material".

Electrical Enclosure is defined as ............ I give up since I can go 
on and on and on!

Also, refer to Annex F which gives some good examples for 
creepages and clearances.

2) Need more information on how transformer is being used before I 
can answer the question. What type of circuit do you have in the 
primary and secondary winding(s) (hazardous primary, hazardous 
secondary, SELV, ELV). Are these circuits reliably earthed or 
unearthed? What are the voltages involved between the primary and 
secondary windings?

3) TIW is a copper magnet wire with three ultra thin layers of 
insulation. The wires that I came across have been both UL 
Recognized and TUV Approved and have been investigated to 
comply with  clause 2.9.4.2 and/or  2.9.4.4 of the standard 
(exemption for 0.4 mm thick insulation requirement for reinforced or 
supplementary insulation in 2.9.4.1).

4) I can't tell you about costs but I am seeing more and more 
constructions of switching power supplies using TIW - I can only 
assume it is cheaper to use in large production runs. The other 
advantage is that you do not have to use margin tape or other 
insulating tape. For example, between a hazardous primary 
winding (copper magnet wire only) and an unearthed SELV winding 
(TIW) no additional insulation is needed (assuming the TIW was 
previously investigated for reinforced insulation in clauses 2.9.4.2 
and/or 2.9.4.4 of the standard. The other advantage is safety 
engineers at the various test labs who hate to dissect transformers 
love looking into transformers with TIW!

5) Quantum shield? Doesn't seem to be TIW. 

Hope the above helps.





> Dear all,
> 
> We have designs for ferrite transformers need to be compliant
> to UL1950.  However, some concepts still confused me,
> 
> (1) How do UL define the creepage distance?
> (2) We use marginal tapes for the primary winding and 
>     the interwinding also.   Then do we need to add
>     marginal tapes for the secondary winding?
> (3) What is triple insulated wire?  What are the 
>     critical electrical properties for this wire?
> (4) If triple insulated wires are used, what is the 
>     advantages?
> (5) Phelps Dodge has got a wire called TZQS wires (wire
>     with quantum shield), is it a triple insulated wires.
>     
> Many thanks
> 
> Robin Chan
> 
> 
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PETER S. MERGUERIAN
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PRODUCT TESTING DIVISION
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