Jim -

Yes, that's pretty much how respooling works.

The most odd aspect was that this was wiring already in a wiring harness,
taken from a box with the appropriate wiring harness labeling. The FUS Rep
wanted to see our drawings to verify the design of the harness, which is
normal, but specifically wanted to verify the type of wire used.  For as
much as drawings are all they have to work with (if they ignore surface
markings), this is at least another level removed from the actual harness
build.  Ah, well, there were no problems after the drawing review, so I have
no reason to complain.  It just seems that trusting the drawing and not
trusting the surface markings on the wire are somewhat contradictory.

Regards,

Peter L. Tarver
Nortel
[email protected]

> -----Original Message-----
> From: Jim Eichner [SMTP:[email protected]]
> Sent: Friday, June 26, 1998 2:59 PM
> 
> I can shed some light on one aspect of this.  One of the reasons that
> FUS people (regardless of agency) can't rely on surface marking of wire
> is the issue of re-spooling.
> 
> When wire comes directly from a wire factory, it is placed on (usually
> large) spools.  Both the wire and the spool may carry some agency
> markings.  At the very least the spool will.  Now the large spool goes
> to Joe's Small-lot Wire House, and he proceeds to degrade the safety of
> the wire by doing things like re-colouring (or striping), re-spooling
> with equipment that damages the insulation, etc.  
> 
> These processes, unless properly done, can degrade the insulation, so UL
> and CSA have invented safety approvals for wire processing facilities.
> These come under headings like "Processed Wire" or "Respooled Wire" that
> many will recognize from having seen them on UL/CSA spool tags.  Any
> wire, whether surface-marked or not, should have either (or both) an
> original approval on the spool, or a Processed Wire or Re-spooled Wire
> approval on the spool.  This tells the FUS inspector and you that the
> wire approval hasn't been invalidated by improper processing.  
> 
> By the way, I gather one of the requirements of the Processed Wire
> program is an insulation spark tester, that checks the insulation of the
> wire as it is being respooled.  Neat trick.
> 
> Hope this helps.
> 
> Regards,
> 
> Jim Eichner
> Statpower Technologies Corporation
> [email protected]
> http://www.statpower.com
> Any opinions expressed are those of my invisible friend, who really
> exists.  Honest.  
> 
> 
> > -----Original Message-----
> > deleted for brevity <

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