I agree with Ron . . . 

When I was the BABT ALE (Aproval Liaison Engineer) with my last company, the
same issue arose
during my intitial BABT audit with verifying the Hi-Pot tester's proper
operation.
I too fashioned a device (used a plastic box with terminals and internal
resistors) to 
test the Hi-Pot tester prior to it's being put into service on a daily
basis.

That is the way to go . . . inexpensive & easy.

John Juhasz
Fiber Options
Bohemia, NY

-----Original Message-----
From: Ron Pickard [mailto:[email protected]]
Sent: Tuesday, September 26, 2000 2:12 PM
To: [email protected]
Cc: [email protected]
Subject: Re: Verifying functionality of the equipment for Production
Safety Testing




Hi Paul,

First, I would caution you from holding the hipot test lead while the tester
is in operation. It
could certainly be hazardous to your health, and all that. I wonder if this
is one of those "don't
try this at home" cases.

Anyway, in another life while undergoing an initial BABT 340 quality system
audit, the auditor asked
us "How do we know that the tester is working properly, and how do you know
the tester will give a
failure indication when expected?" Well, these were questions we had not
anticipated and were
unprepared with a quick answer. To meet the auditor's challenge, however, we
fashioned a setup that
verified the complete tester, including cables. This verification setup
included 2 resistors (one
for hipot and the other for ground continuity). The values for each resistor
were selected so that
the testers would indicate a failure at just over the current trip point of
each tester. To verify
the setup each day, the testers were tested using these resistors (a failure
indication was a pass
and a pass indication was a failure). The resistors and the test equipment
were all placed on a
routine calibration cycle. This satisfied BABT and other safety agencies
that performed the
facility/product audits.

I hope this helps.

Best regards,

Ron Pickard
[email protected]



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