At 08:02 03/08/2000 -0800, Ed Price wrote:
>For emission testing, you might be able to get around high AF's by using a
>high-gain, very low-noise pre-amp. See Miteq Corp for pre-amps.
>
Zhong made a very good point in that high gain goes hand-in-hand with high
directivity, i.e. a radiation pattern which exhibits a narrow beamwidth. A
narrow main beam is useless for most immunity testing, where the goal is to
illuminate a substantial part of the EUT. It is also undesirable for
emissions testing when the object is to measure narrow-beamwidth high
frequency emissions originating from the EUT. Hence obtaining a horn with
the highest possible gain is not necessarily the best solution. 

>I think the best route to go is to build your own horns as needed.
>
>OTOH, I am currently waiting for delivery of two custom-built horns, with
>low AF's, for the 18-26 GHz band and the 26-40 GHz band. For custom-built
>horns, I suggest you contact:
>
<snip>
It is pretty easy to design and build your own horn antennas, especially
standard gain horns, if you have access to a metal shop. Most antenna labs
I have worked with have a few homebrews in their antenna collection, some
are of professional quality, some are quick-and-dirty solutions. I've even
seen university labs perform measurements with antennas built out of a
styrofoam coffee cup lined with aluminum foil (how's that for recycling!)
and similar ultra low-cost solutions, with surprisingly good results. 

For standard gain horns and their cousins, design formulas can be found in
antenna text books, and you can develop your own design compromise
optimized for your measurement setup and tests requirements. In our lab
most of the better performing antennas (horns, multibands, wire,
microstrip, fractal) used in specialty testing apps are designed and built
in-house. 

There are two areas where homebrewing gets challenging:
a. coax-to-horn transition, aka antenna feed. For standard gain horns and
like antennas, an off-the-shelf coax-to-waveguide transition for the
correct frequency range will perform well. Simply solder the horn onto a
matching flange, and you're in business. However, the antenna feed portion
in multi-band antennas and other exotic designs can be considerably more
troublesome. 
b. the performance verification/antenna calibration. You'll need a
reference antenna with known performance for this, or a set of similar
antennas, and fairly accurate instrumentation, or you'll have to send out
your antenna to a qualified antenna cal lab capable of doing microwave
frequency calibrations accurately. Simply building an antenna according to
the design drawings does not necessarily mean it will perform according to
the design specifications, unfortunately.

It's even possible to build more exotic broadband antennas like ridged
waveguide horns or flared horns in-house, but the design process is not as
easy and straightforward (computer design effort required, typically) and
the level of talent required to design and build those increases
exponentially. As in: unless you have previous antenna design and
manufacturing experience, don't bother trying, it's cheaper to simply
purchase an existing design or have one designed and built for you. Or,
sometimes it's possible to play with an existing antenna and tweak it to
the performance you require.

-Robert



Robert Bonsen
Principal Consultant
Orion Scientific
email: [email protected]
URL:   http://www.orionscientific.com
phone: (512) 347 7393; FAX: (512) 328 9240


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