Some time ago, in a galaxy far far away at the Rocket Ranch - - -
I was involved in a study to determine the dielectric breakdown mechanisms
in Solid Rocket Propellant.  It was necessary to construct a large number of
"stands or Platforms" to hold large blocks of propellant. These blocks were
subjected to a variety of charging methods as well as simulated Lightning.
As you can surmise these stands were used only ONCE.  Because we were
consuming these Stands at a high rate we were forced to go to less expensive
construction material.  Wood was the best 2nd choice.  We initiated a
detailed study of the dielectric characteristics of various wood types.  We
found after extensive study that the conductivity of the wood is controlled
by both the moisture content (big surprise) and the level of organic salts &
minerals contained in the growth ring boundary. We found that the best wood
from an insulation standpoint was Balsa.  However this wood had no
structural strength.  The next best was white Poplar or Ash, Triple kiln
dried with 2-3 coats of marine varnish. We successfully used these woods in
stands that were subjected to charge deposition in excess of 6000 micro
Coulombs and direct lightning strikes of 10.7MV without breakdown.  Of
course the appropriate design constraints were followed for stress
equalization and gradient control.  As a general rule (if the wood is
properly specified and moisture controlled) a value of 0.76 of Teflon can be
used for calculation of properties.
For what it's worth.
Michael Taylor
Awaiting winter in Colorado

-----Original Message-----
From: Scott Lacey [mailto:[email protected]]
Sent: Friday, November 02, 2001 5:04 PM
To: POWELL, DOUG
Cc: [email protected]
Subject: RE: EMC test table construction plans



Doug,
Wood is ok if you seal it properly to prevent absorbed moisture from causing
inconsistancies from one test to the next. Most clear resins do not cause RF
problems whereas the metallic pigments in paints often do. If you can,
covering the top with laminate (Formica) increases durability and provides a
low friction surface. The best design is to make a sturdy table using the
following criteria:
4 X 4 or doubled 2 X 4 legs.
Top of 2 layers of 3/4" plywood or particle board.
Apron to support legs of at least 2 X 4 or 3/4 X 6 cross section.
Pivoting top overlay of 3/4" plywood or particle board with a piece of 1
1/2" PVC pipe for a pivot.
What you do is either cover the table surfaces (top & bottom) with laminate
or sand, seal (multiple coats) and sand again plus wax to allow easy
rotation. Drill matching holes through the center of the 3/4" overlay and
the tabletop for the stub (4" long or so) of pipe. glue the pipe flush with
the top of the overlay (it will protrude from the bottom). You just drop the
overlay with pipe onto/into the tabletop with hole. During testing the table
is rotated (1/4 turn) manually between tests. If you doubt that laminate can
provide a low friction bearing, try this test - turn one table upside down
on top of an identical table, rotate the top table, and then try rotating
the table with a coworker standing on it. If you find too much friction
apply some automotive paste wax.

Scott Lacey

-----Original Message-----
From: [email protected]
[mailto:[email protected]]On Behalf Of POWELL, DOUG
Sent: Thursday, November 01, 2001 12:38 PM
To: EMC-PSTC (E-mail)
Subject: EMC test table construction plans



Hello all,

I plan to construct my own insulated EMC test table for a 5 meter chamber.
Seems simple enough to do and I could easily come up with something.  I
thought I might first ask for input from those of you in the discussion
group who have experience or maybe even construction plans.  Here are some
features I want:

1) I will be testing products that weight up to 200 Lbs (91 kg).

2) I want to minimize metalic fastners.

3) I would like to make it a pivoting table (not motorized).

4) Height is 80 cm.

5) The surface should be replacable if it gets badly worn or scarred.  I'm
thinking of using hardboard.

6) Suggestions on length & width?

-doug

-----------
Douglas E. Powell, Compliance Engineer
Advanced Energy Industries, Inc.
Mail stop: 203024
1626 Sharp Point Drive
Ft. Collins, CO 80525

970.407.6410 (phone)
970-407.5410 (fax)
mailto:[email protected]
-----------



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