Our company manufactures switching power supplies to EN60950 and EN60601-1
standards, and our safety group looks for these issues.
In fact, I got 'bit' by that same problem last week.  Spacing was OK when the
PWB was mounted in the chassis, but when the cover was installed, it failed
primary-ground spacing.  I had to fix it.

As far as the sample power supplies you have:
- What safety standard does the manufacturer claim?
- What are the installation instructions, or 'conditions of acceptability'?
- Did they look as if they had been modified or installed in another chassis
assembly after it was manufactured?


On Wed, 24 Oct 2001 15:38:19 +0200, Peter Merguerian <[email protected]>
wrote:
>I have submitted an ac input to dc output switching power supply for NRTL
>approval. One deviation is that the primary ac insulated capacitor is too
>close to the earthed chassis and that the insulation cannot be relied to
>provide the required basic insulation. 
>
>1. What is the group's opinion regarding this point? I have personally seen
>many Listed/Recognized units with clearance distance less than 2.0 mm to the
>earthed chassis without any additional insulation to provide the required
>insulation. In fact, I am holding a switching power supply by a reputable
>manufacturer with only approx. 0.7 mm between the primary and earthed
>chassis. This power supply is  UL Recognized and TUV approved.
>
>2. There is a UL Pag 156002 regarding this issue, but it seems that some
>NRTL engineers are using their own judgement and approving units at their
>own discretion.

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