Don,

I do not believe that circuit-to-circuit testing is required between
low-voltage circuits. The test is intended to prevent shock hazards caused
by insulation leakage between high-voltage circuits and low-voltage
circuits. I would group the circuits for production testing and only test
them separately (for diagnostic purposes) if the test failed.

Scott Lacey


-----Original Message-----
From: [email protected]
[mailto:[email protected]]On Behalf Of
[email protected]
Sent: Friday, August 17, 2001 2:13 PM
To: [email protected]
Subject: Manufacturing Hipot Testing





Dear Group:

A Hipot standard which we must run for CE compliance requires that
circuit-to-circuit and circuit-to-ground testing be performed on a routine
basis.  The test is applied for 10s.  The products I deal with have many
circuits (Inputs, outputs, etc.) so test time is excessive .  To speed test
time
the standard allows for grouping of similar circuits and decreasing the test
time to 1s (with increased voltage).  There is a problem with the grouping
method because faults between circuits in the group are masked.

A better way of performing dielectric strength testing would be to automate
a
process where each individual circuit is hipot tested to ground for 1
second.
The problem is that this method doesn't match what the CE standard requires.

Some of you have probably been in similar circumstances.  What did you do?
What
do you suggest?  Do I meet the standard no matter the cost?  What is the
risk of
having my CE Mark pulled and perhaps my company sued if I do not meet the
entire
standard?

Regards,
Don MacArthur



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