Joe,
The situation which you describe is absolutely a failure. If you doubt this
(and I am not trying to be flip) try using two fingers (OF THE SAME HAND!)
instead of the meter. This is what your customers might experience. If you
have that much capacitance to hold a charge at that level after five seconds
you need to do something about it. I would start by tracing out the wiring.
Normally the switch should isolate the unit from the line, especially if a
double pole unit is used. It sounds like a wiring error.

I once saw a design engineer get a 6kV jolt through the hip from a unit
equipped with safety interlocks that had accidently been bypassed during a
wiring change. He was leaning against the frame with the interlocked(?)
covers removed.

If all else fails, I would suggest a bleeder resistor across the
capacitance, adding a relay to isolate the line cord from the capacitance,
or something of that nature.

It would be normal for the unit to be switched off before being unplugged.
100 plus volts across the pins could be very unpleasant.

Best Wishes
Scott B. Lacey

-----Original Message-----
From: [email protected] [mailto:[email protected]]On Behalf
Of [email protected]
Sent: Friday, May 11, 2001 12:31 PM
To: [email protected]
Subject: Capacitor Discharge Test



We evaluate our laboratory equipment to UL 3101-1, CSA 1010.1 and EN
61010-1.

Section 6.10.3  of UL 3101-1 states "If plug pins of cord-connected
equipment receive a charge from an internal capacitor, the pins shall not
be HAZARDOUS LIVE 5s after disconnection of the supply".  We have always
performed this test with the power switch in the ON position and would have
the unit running then unplug the power cord and take our reading on the
oscilloscope.  We have never measured any voltages above the HAZARDOUS LIVE
limits of 30Vrms, 42.4V peak or 60Vdc.
Our new NRTL Engineer has now also requested us to perform this test with
the power switch in the OFF position.  With the switch in the off position
our voltages after 5 seconds are close to line voltage.  The NRTL is
considering this a failure.

However, UL 3101-1 also states in Section 6.10.3 "For plugs receiving a
charge from an internal capacitor, the measurements of 6.3 are made to
establish that the levels of 6.3.1.3 are not exceeded."  6.3.1.3 requires
measuring the overall capacitance from the unit.  Our NRTL states that
there is no method available to measure the overall capacitance of the
unit.

 Has anyone else in the group had any experience with this issue?  Does
your NRTL require testing with the switch in the OFF position?  Do your
units fail with the switch in the OFF position?  Is it a failure just
because the voltage limits are exceeded, or is it only a failure if the
current and capacitance limits are exceeded. (Similar to the Permissible
Limits Requirements).  Have you had any experience with NRTL's not being
able to measure the overall capacitance?

All responses are greatly appreciated.

Regards

Joe Martin
Applied Biosystems
[email protected]




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