Hi Group,

Probably not the appropriate forum but here goes anyway.

A colleague is finding numerous problems with subtle dry 
joints (partial) between connectors and PCBs and is wondering 
if there is a way - short of new procedures in process control - that
dry joints can be tested for?

The specific problem is that the joints appear to be electrically 
sound to start with, meaning the units are getting through function 
test, but once exposed to endurance (lengthy)  tests or worse 
still, actual practical use, the gremlins begin to show. The fault 
analysis almost invariably leads to a connector dry joint.

The connectors are rated for 6A DC continuous.

Any ideas how these can be picked up early or what measures you
have in production to eradicate these problems?

Regards

- Chris Chileshe
- Ultronics Ltd



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