I don't have direct experience with IT stuff but we use it in professional 
audio equipment.
The advantage is that the paint process can omit coverage of the internal face 
where the plating provides protection and is cosmetically acceptable. Edges may 
still require painting to prevent corrosion.

I have a hunch that failure of the plating to 'wipe' over the edge during 
punching may be due to reduction of the plating to save money. When there is a 
significant plating thickness the wiping process is intrinsic and cannot be 
prevented but with 'minimum' plating thickness the process will breakdown.

There are numerous types of 'plating' and corrosion prevention applied by the 
sheet manufacturers.

Try visiting www.bethsteel.com 'galvalume' for some technical introduction.

I believe that if you want edges that don't corrode you can get the right 
material by coordination between your engineers and purchasing people.

But the drive to cost cut works in the opposite direction. Good Luck

(Englishman In New York)



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