There is a product by Ideal called Noalox specifically for the application
of preventing deterioration of aluminum connections, primarily for the
electrical trades. It is an anti-oxidant joint compound for use on
connectors and aluminum wire, a grey paste which does not appear to dry out.
It is applied first to wires and then abraded with brush or emery cloth to
remove oxide, followed by assembly.
I assume the same process would work with you; add the compound, machine the
anodizing through it, assemble the hardware and wipe away the excess.
I got mine at Home Depot.

Bob Johnson
ITE Safety
 


From: [email protected]
[mailto:[email protected]] On Behalf Of Scott Lacey
Sent: Wednesday, February 05, 2003 5:08 PM
To: [email protected]
Subject: Maintaining conductivity of freshly machined aluminum


To the group,

Does anyone know of any conductive coating, preferably spray-on, 
that could be used on mating aluminum chassis surfaces? We 
manufacture (in very low volume) test equipment that is housed in a 
commercially manufactured anodized aluminum enclosure. Our 
machine shop mills the anodizing from mating surfaces and adds 
additional screw holes to improve bonding. The concern is that the 
surfaces will not remain conductive over time.

Conventional dip alodyne is out of the question. The process would 
mar the black anodized finish on the exposed portions. We are 
considering using a wipe-on alodyne that Dupont sells to the 
autobody trade but have concerns as to its suitability for this 
application.

The ideal would be a spray-on conductive coating that we could 
apply to the exposed aluminum after masking the anodized parts. 
We would abrade the surfaces with fine Scotch Brite just pryor to 
painting. Does anyone know of such a product?

Scott Lacey


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