On 8/7/2006, Grace Lin wrote:


What is required for creepage and clearance of 230VAC hot, neutral and earth
ground that is on internal layers of a PCB per Section 2.10.5.3 of UL 60950?
 
The PCB is a multilayer PCB.



Hi Grace:

There is no creepage or clearance distance when the separation involved is on
inner layers of a multi-layer board.  The only requirement is for distance
through solid insulation.  

For isolation between two traces on the same layer, EN 60950 allows you to go
as low as 0.4 mm, although I have never been comfortable going that low.

For isolation between traces that cross on different layers, the Table 2M in
section 2.10.5.3 describes the circumstances under which you are allowed to
have less than 0.4 mm insulation thickness.  Again, I usually avoid using
these exemptions if at all possible.

When you use inner layers for circuits that require solid insulation, you
typically have to get very involved with the specification of the board
stack-up that will be used to fabricate the board.  The actual thickness of
the layer-to-layer insulation in a multi-layer board can be anywhere from 3
mils to 30 mils, and the exact thickness that will be used is often left to
the discretion of the board fabricator. Your EMC engineers will also have a
say in the stack-up that is used, so you will have to coordinate with them. 
It can be difficult to ensure that your board manufacturer has complied with
all of your stack-up specifications.

The easiest approach for isolation is to use the top and bottom surface layers
and void the inner layers, so that you are guaranteed the full board thickness
(typically 62.5 mils) for insulation thickness.  Of course, this approach
forces you to use the full creepage and clearance distances that apply to
surface layers.  If this approach can't be used and the circuits have to go on
inner layers, you will be forced to get involved with the construction of the
board stack-up.

Typically, the area with the isolation requirement is just one portion of a
larger board that has to be 8 layers or more for other reasons.  On such
boards where I have to use inner layers for isolation, one thing I usually do
for added insurance is to put as many voided layers as possible between the
circuits I am trying to isolate.  For example, if it is an 8-layer board I
might put the circuits being separated on layers 3 and 5, with layers 2, 4,
and 6 voided.  This way, even if the board shop makes a mistake with the
specified insulation thickness, you have at least two sets of layer-to-layer
insulation separating your circuits.  




Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
[email protected]
http://www.randolph-telecom.com <http://www.randolph-telecom.com/> 

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