Bill writes:

It's been my (EU) interpretation that in satisfaction of the Low Voltage
Directive, the scope of the Safety of Machinery standard (EN60204) applies
to equipment with at least one moving part. My employer designs electrical
equipment (power supplies) in which there are no moving parts. Thus, I've
selected and have been reading EN61010 as our safety standard.

We provide a circuit breaker (ON-OFF), a power off button (function
START-STOP) and a safety-interrupt loop connection (<24Vdc) which is
available for the user to attach their OFF switch; each of these methods
halt power output.

I see no explicit requirement for an embedded or built-in EStop under
EN61010; does anyone else interpret this differently?>

Hi Bill.

61010 really relates to laboratory or instrumentation, while 60204 relates
to Production Equipment, the semantics being that 61010 implies that the
users will be skilled in the use of the equipment, and that 60204 has to
assume that the users will have no idea what or where the unit is.

My own approach to such matters has been to ensure that the equipment is
safe in single fault situations,  Much of my history has been with supplies
driving critical potentially unsafe mechanisms, high pressure hydraulics,
motors etc., and high voltage supplies, 19" rack stuff, used in analytical
and process development applications, where I've interlocked High Voltage
connectors (50kV@ 100mA).  I've always designed these systems such that
only when connected both ends does the output go live.  In the same
interlock chain I've placed an 'Emergency Stop' button, on the PSU front
panel and at the process end as well.

The interlock and ES button have been dual positive break switches,
separately wired, going back to two contactors, one coil in each circuit,
with the power contacts in series.  These were wired so that in order to
run the PSU, the contactors had to be latched, or  'armed', i.e. energised,
such that any connector being unplugged, or an ES button being pressed
dropped out the contactors.

Two contactors to provide single fault redundancy, and the arming circuit
wired through both contactor auxilliary N/C contacts, wired in series -
such that if a contactor was stuck closed the circuit wouldn't arm.

Also, a lamp was wired through other auxiliary contacts on the contactors,
N/O on one and N/C on the other, in two circuits, so as to light a lamp
when a contactor was stuck closed.

All that functionality is also available in 'safety relays' with guided
contacts and redundant power connection but at a cost.

The esential difference with your situation is that though it was 61010
equipent, the PSU's, or uncontrolled hydraulics etc., were killers in their
own right, so I reckoned that regardless of regs, I really didn't want to
explain to someone that their partner was dead, but that our equipment met
the standards ok.

Does any of that make sense..  A picture would be much easier.

Chris Dupres.


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