Hello Brian,

I have run into a similar problem.  The VFD is generating harmonics which
are likely causing additional leakage current.  If your product's leakage
current is due to Y-capacitors, you may have had a clean power source.  In
one situation, I had a product that significantly increased leakage current
if the power was not clean.  As the frequency of the harmonics increased,
the impedance of the Y-capacitor dropped.  Although the energy content of
the higher harmonics decreased significantly, the Y-capacitor allowed
additional current to flow resulting in a total leakage current high enough
to trip a GFCI.  I found the susceptibility to this problem to be closely
related to the power source for my product.

The problem may not even be due to harmonics in your product.  If the power
in general is not very clean, the harmonics will generate excessive leakage
current through your Y-capacitors.

The GFCI may not be falsely tripping.  If possible, make a measurement of
the actual leakage current at the installation where you have the problem.

Ted Eckert
American Power Conversion/MGE
http://www.apc.com/

The items contained in this e-mail reflect the personal opinions of the
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position on any matter.


                                                                           
             "Kunde, Brian"                                                
             <brian_kunde@leco                                             
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             Sent by:                  "EMC PSTC" <[email protected]>      
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                                                                   Subject 
             08/15/2007 08:40          Ground Fault Circuit Interrupter    
             AM                        tripping                            
                                                                           
                                                                           
                                                                           
                                                                           
                                                                           
                                                                           




Some of our customers want to use a GFCI with one of our products which
has a frequency drive that runs a 1hp motor. When this motor starts up
the GFCI opens. We don't think the problem is with leakage for our
leakage current tester is measuring less than 1mA. We are thinking that
the GFI is falsely tripping due to low frequency conducted emissions
caused by the frequency drive.

Can anyone recommend a manufacturer of GFCI that would be more immune to
such false trips? Our product can run at both 115VAC or 230VAC.

What else could be causing the GFCI to trip that we are not thinking
about?

Thanks,
The Other Brian

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