Hello Mark,

 

In general, I would recommend eliminating the situation.  However, I’m going
to go out on a limb here.  If the plastic is rated to support the voltage, and
if all necessary spacings are met, and if the plastic is thick enough to
provide insulation where necessary, then it seems possible that the
construction would acceptable.

 

Let’s look at an analogous situation.  For example, if you have a bussbar at
hazardous voltage, it will likely be supported by a screw or bolt through some
type of insulating material.  That bolt will probably be energized to the
voltage of the bussbar, but it is accepted as long as its support meets the
necessary isolation requirements.  Why should your situation be different?

 

I am presuming that the product is not intended to be serviced live.  If it
were, I am not even sure you would have a problem.  Would the service
personnel be expected to remove the circuit board in question while it was
live?  In that case, the screw could present a hazard, but it probably
wouldn’t be the only hazard in removing a live board.  If the product is
serviceable, and the service instructions require removing power first, then
there should be no service issue.

 

There are questions that come to mind.  If the screw is over tightened, will
it cause problems?  Could it cut through the trace?  Could it split the
standoff?  Are you going to now control purchasing of the screw? What is the
risk that somebody decides to use a different screw with a bigger head that
violates creepage or clearance requirements?

 

Eliminating the issue would be advantageous if only because it is one less
thing you need to control during the life of the product.  You would hate to
have the product become unsafe just because nobody realized that changing a
screw would cause a problem.

 

Ted Eckert

Compliance Engineer

Microsoft Corporation

[email protected] <mailto:[email protected]> 

 

The opinions expressed are my own and do not necessarily reflect those of my
employer.

 

 

 

From: Mark Gandler [mailto:[email protected]] 
Sent: Wednesday, October 06, 2010 6:01 PM
To: [email protected]
Subject: Re: concern for metal screw touching AC trace on the PCB

 

Fred,

as I mentioned in my e-mail, screw is covered by enclosure, same as any other
primary AC component, it is inside the box, nothing exposed on the outside. 
It is still in development so if there a real problem, it will be fixed. 

Mark

________________________________

From: [email protected]
To: [email protected]; [email protected]
Subject: RE: concern for metal screw touching AC trace on the PCB
List-Post: [email protected]
Date: Wed, 6 Oct 2010 17:52:34 -0700

Mark:

>From an engineering standpoint I assume this is a screw-up that management
doesn’t want to spend the money to fix. From a legal standpoint I assume
this is a known defect. Are there adequate warning labels to protect both the
user and service personnel?

 

I have a hunch, not to be confused with a WAG, that it would be cheaper to fix
the problem than apply warning labels.

 

Fred Townsend

DC to Light

 

From: [email protected] [mailto:[email protected]] On Behalf Of Mark Gandler
Sent: Wednesday, October 06, 2010 4:42 PM
To: [email protected]
Subject: concern for metal screw touching AC trace on the PCB

 

Hi,

let's assume there are 120VAC traces on the top layer of the PCB (AC comes in
>from a detachable  power cord) Right next to the trace (<1mm) 

there is a plastic stand with metal screw (washer build-in) in it. metal
washer lays on top of the AC trace, separated only by the mask.

Screw is not connected to any grounds or circuits or any other conducted part.
It is untouchable to the user side. 

 

Is where any safety concern? Product is evaluated under 60950. One thing came
to my mind, is a plastic standoff, probably should be able to support high
voltage? is it valid concern? any others?

 

Thanks,

Mark

 

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