John Woodgate wrote:

>
>
>
> The star washer may 'stick' to the metalwork after high-current 
> testing, suggesting that point welding has occurred, or it may be just 
> stuck to the paint.


Yes indeed pressure welding has occurred, even without the high current 
testing. A similar technology is employed in so called 'gas tight' 
connectors where you can find a wealth of information.


Fred Townsend
DC to Light

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