What we call, Production Audit testing, should be done at intervals necessary
to insure compliance. This interval is dependent on the product, and the
likelihood of variations in the production process and how likely those
variations can affect compliance.

 

Our products are very low volume (maybe 50-200 per year per product family)
and are built to order. They are not built on an assembly line where thousands
of identical products are built per run. To insure compliance, we audit each
family of products at least once a year.

 

Other companies run tens of thousands of products on automated assembly lines
where the first product in a run is identical to the last.  These runs can be
assembled over a few days to a few years without production audit.  

 

Personally, I would like to see more details called out somewhere for
mandatory re-sampling/retesting/audits of production products. Currently it
seems every company does it different.

 

Recently we had several Surge Immunity failures with a specific model of power
supply. We requested the latest test data from the manufacturer and they sent
us a test report from 1996.  They said their policy is never to audit or
retest for compliance unless the product goes through a major redesign. 
Though very sad, many component manufacturers follow this same practice. 
Because of this, we (system manufacturer) have to increase our retesting/audit
practices. 

 

You would think with all the Test Lab representatives who sit on Standards
Writing Committees there would be an audit standard or at least some mention
of it is every test standard.  The 80/80 rule in Emissions standards is almost
never followed to the letter or to its intent. Most companies get their Golden
Unit to pass and production units are never verified.  Very sad. 

 

For those of you who do a good job of testing and auditing your production
products, I tip my hat to you.  I want to buy products from companies like
yours.

 

Hope this was helpful.

The Other Brian

 

________________________________

From: [email protected] [mailto:[email protected]] On Behalf Of Pickard, Ron
Sent: Friday, April 10, 2009 10:37 AM
To: [email protected]
Subject: RE: Equipment in series, now time to time

 

And, while we're on the subject of CISPR 22:2006 Section 7, in 7.2.1.2
regarding ransom sampling/retesting, what is meant by "...from time to
time..."? As this is so nebulous, how can it be quantified, or can it?

 

I look forward to your reply.

 

Best regards,

 

Ron Pickard

[email protected]

 


From: [email protected] [mailto:[email protected]] On Behalf Of John Woodgate
Sent: Friday, April 10, 2009 9:06 AM
To: [email protected]
Subject: Re: Equipment in series

 

In message 

<of8042504d.0de90ed8-on86257594.0048b0bc-86257594.0048d...@mmm.com>, 

dated Fri, 10 Apr 2009, [email protected] writes:

 

>Thanks.............what does S represent in the formulas in 7.2.3 of EN 

>55022:2006?

 

It's S_n, and it's the 'sample standard deviation', as opposed to the 

'population standard deviation', which has 1/n instead of 1/(n-1) in the 

second equation in 7.2.3.

-- 

OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk

Things can always get better. But that's not the only option.

John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

 

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