I've used us recognized molded vendors multiple time, they were all US and not 
China or other offshore - but the cost compared to other vendors was minimal.

You're right it's a paper chase, the audit is, or at least was, on the molding 
process not the part being produced. UL comes in ask what your building, pulls 
out the process controls, and looks at how much regrind you're using, the mold 
temperatures etc, and may examine the random part to make certain that you meet 
the thicknesses called out on the drawing for the part, and off they go. They 
do not have to inspect every part made the just inspect that one part to the 
process and call you entire process and all the parts made from it as 
acceptable. If you were the only customer you would get hit for whatever the 
quarterly fee is, but if there is a 100 customer the fee should be amortized 
over all customers as an overhead type of item.

Check the bill carefully, there is a significant cost for producing the mold 
but that is design and machining time and has nothing to do with any UL 
concerns. Molds cost lots, process inspections don't. A parallel would be using 
a recognized wire harness manufacturer to build you cable bundles. 

-----Original Message-----
From: Peter Tarver [mailto:[email protected]] 
Sent: Tuesday, January 24, 2012 12:27 PM
To: [email protected]
Subject: Re: [PSES] UL recognized molders

Brian -

The UL molder's program is a paper chase for traceability.  That cost
seems unlikely to be directly attributable to charges they pay to UL,
unless something has drastically changed under the latest management.

The only way this could cost a company $10E6 is very high volume and the
time to create and maintain the paper shuffle.  Costs of the service is
charged back to customers, as evidenced by the prices I've seen for when
such molders are selected.

Unless, of course, they're counting the cost of not randomly substituting
materials that aren't on your AVL.  Been there and to disastrous results
during a flame test.


Regards,

Peter L. Tarver


> -----Original Message-----
> From: Brian Oconnell [mailto:[email protected]]
> Sent: Tuesday, January 24, 2012 11:10
>
> One of the things that UL does ok is the recognized
> molder program. Removes
> a huge burden from my shoulders when I buy from a
> supplier having a QMMY2
> file. Have now had two China factories claim UL costs
> are at $10E6 USD per
> annum, so are dropping factory recognition.
>
> 1. Is this cost reality or hyperbole?
> 2. Has your company had to drop a bobbin and other
> plastic vendor after
> cancellation of their UL file; that is, is this
> actually common?
>
> thanks,
> Brian
>


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