I never had a problem worse than nine cones of 24" pyramidal absorbers
falling from 20 feet, so I never gave the hazard much thought. (And the
failure mode then is that one corner lets go first, resulting in a
rotational peel before the entire foam falls.) But a 96" long pyramid must
have a base of maybe 24" x 24", and 80 pounds is impressive. It would fall
fairly straight and even stabilize itself. Would the tip crush enough to
decelerate the absorber very much? Even if it hit someone perfectly square
on the head, would it crumple uniformly or just skid off one side of the
head, maybe yielding a laceration or an abrasion? It would make for an
interesting physics analysis.

 

Ed Price
WB6WSN
Chula Vista, CA USA



 

From: Barron, Manny (IS) [mailto:[email protected]] 
Sent: Friday, January 10, 2014 3:29 PM
To: [email protected]
Subject: Re: [PSES] Risk Assessments and mitigation for EMC chambers

 

Hi Ghery,

 

Thanks for the clarification.  I know you had it built, so you know the
dimensions well.  It is definitely a very large chamber, considering it had
hundreds of 8 foot long RF absorbers within it.

 

Regards,

 

Manny Barron

EMC/EMI Engineer

Northrop Grumman Corp.

San Jose, California

 

 

 

From: Pettit, Ghery [mailto:[email protected]] 
Sent: Friday, January 10, 2014 3:21 PM
To: Barron, Manny (IS); [email protected]
Subject: EXT :RE: Risk Assessments and mitigation for EMC chambers

 

Manny, 

 

That chamber was "only" 30 feet high, not 40 feet.  J

 

And Apple pulled all the absorbers out and re-lined it to make an antenna
pattern chamber out of it.  I understand their RF guys are tickled to have
such a LARGE chamber for that work.

 

I hope all is going well at Northrup Grumman for you.

 

Ghery S. Pettit

 

From: Barron, Manny (IS) [mailto:[email protected]] 
Sent: Friday, January 10, 2014 3:09 PM
To: [email protected]
Subject: Re: [PSES] Risk Assessments and mitigation for EMC chambers

 

The main safety concern we had at our older 10m chamber (~15 years ago,
previous employer) - was 80 lb polyurethane RF absorber cones falling from
the 40 ft chamber ceiling.  Had 3 cones fall over a 4 year period (in 3
separate events, different parts of ceiling), all fell overnight when nobody
was around (found the cones on the floor the next morning).  We all wondered
if we could hear one fall and if we'd have time to see where it was falling
from and have enough time to jump out of the way if necessary.  Yeah it was
scary, and it got everyone's attention, all the way up the management chain.

 

After each cone fall event we had a contractor come in with a scissor lift
to jiggle each ceiling cone to see if it was on the verge of coming loose
(none were during those checks).  After the 3rd cone fall we had a
contractor install a thick netting (nylon I think) over the entire ceiling
up near the ceiling level.  It probably wouldn't stop the 80 lb cone from
hitting the floor, but it would definitely delay it (hopefully providing
some warning).  About a year after the net installation the entire lab was
shut down (closed due to massive company layoff).  Escape from danger!

 

Whenever I walk into a room, even today, I tend to look up at the ceiling
suspiciously.

 

Manny Barron

EMC/EMI Engineer

Northrop Grumman Corp.

San Jose, California

 

 

 

From: Charlie Blackham [mailto:[email protected]] 
Sent: Thursday, January 09, 2014 12:39 PM
To: [email protected]
Subject: EXT :[PSES] Risk Assessments and mitigation for EMC chambers

 

All 

 

Client has performed risk assessment for turntables and high RF fields in
their anechoic chambers and is looking at implementing emergency stops for
the former and flashing lights warning of the later. (I've never seen
flashing lights at other labs whilst witnessing tests up to 350 V/m, and the
client chamber will only be used with amps < 250 W).

 

The turntable is not flush to the floor, so does present more hazard than
some, and some operation does require people to be on or adjacent to the
turntable for operation/maintenance.

 

There is already plenty of good "process" and supporting documentation and
everyone with access to the chambers have already been through a thorough
safety briefing.

Anyone have any documents or stories to share as to how they have
satisfied/pacified/dismissed enthusiastic Health & Safety officers who still
want to "do something"?

 

Regards

Charlie

 

Charlie Blackham

Sulis Consultants Ltd

Tel: +44 (0)7946 624317

Web: www.sulisconsultants.com <http://www.sulisconsultants.com/> 

Registered in England and Wales, number 05466247

 

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