Hi Brian:


I can't help you with the CEC.

Both the NEC and CEC are quite wrong to specify
overcurrent protection as a function of rated
input current.  

Overcurrent protection is protection for fault
condition current, which is not a function of
rated input current.  The fuse value is always
greater than the input current rating, but how
much greater?

Overcurrent of a mains-frequency transformer is
caused by three major faults:
1)      Shorted turns of the primary winding;
2)      Shorted turns of the secondary winding;
3)      Overload of the secondary winding.

Each of these faults results in heating of the
transformer insulation.  

Shorted turns are usually mechanically-caused or
thermally-caused. 

Thermally-caused insulation failure can be
controlled by a fuse in the primary.  Load the
secondary and measure the insulation temperature.
When the temperature reaches the transformer
insulation temperature rating, note the input
current.   Select a fuse value that is about the
same as the overload input current.  This will
protect the transformer.  

I've attached a paper that first appeared in the
"Product Safety Newsletter," Volume 3, Number 3,
May-June 1990 entitled "Selecting the fuse value."
The PSN is available to IEEE members at 

 
https://ewh.ieee.org/soc/pses/Downloads/newsletter
s/90v03n3.pdf


Good luck,
Rich



From: Kunde, Brian [mailto:[email protected]]

Sent: Friday, March 27, 2015 1:27 PM
To: [email protected]
<mailto:[email protected]> 
Subject: [PSES] NEC vs CEC for Transformer
Protection

Please help.
 
We have a product, laboratory equipment, that has
a 330 watt 1:1 230Vac isolation transformer.  330w
/ 230V = 1.34 amps.
 
To protect this transformer we applied the US-NEC
table 450.3(B) to where the primary protector can
be up to 300% of the of 1.34 amps. The transformer
manufacturer recommended a 2.25A time lag circuit
breaker to handle the inrush current from this
transformer. Life is good.
 
Then, we had this product inspected in Canada to
which they apply the Canadian Electric Code
section 26-256, "Overcurrent protection for
dry=type transformer circuits rated 750V or less",
which states the primary overcurrent protection
device cannot exceed 125% of the transformer
current rating. That's 134 amps * 1.25 (125%) =
1.78 amps. Rounded up, the inspector said we had
to use a fuse or breaker no larger than 1.8 amps.
 
We notified the transformer manufacturer who said
(and we confirmed) that 1.8 amp protection device
will nuisance trip due to Inrush Currents. 
 
The transformer CSA inspector and a representative
from Littelfuse both are telling us that the
inspector applied the wrong section of the
Electric Code and that section 26-254,
"Overcurrent protection for power and distribution
transformer circuits rated 750 V or less, other
than dry-type transformers" should be applied.
This section of the CEC does alien better with the
US-NEC. 
 
However, what is a "dry-type transformer"??  From
my understanding, our transformer is not an oil or
dielectric cooled transformer and it should be
considered a "Dry-Type" transformer which would
make the inspector correct in applying section
26-256.
 
Am I missing something here?  It makes sense that
the NEC and CEC should track closely in this
regard but it appears as Canada's requirement for
dry-type transformers trump these low current
transformers that would be impossible to properly
protect according to their code.
 
Thanks to all for any information or advice.
 
The Other Brian
 
 


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