Hi Kristiaan:

 

I have heard of this phenomenon and discussed various theories with other
members of the PSES.  Following are some thoughts:

 

1)      If there is significant capacitance across one or both of the
isolation barriers, the total surge voltage will divide in inverse
proportion to this capacitance.  For example, if Barrier 1 has a capacitance
of 1000 pF and Barrier 2 has a capacitance of 9000 pF, 90% of the surge
voltage will appear across Barrier 1.  In theory, a cascade situation could
arise where Barrier 1 breaks down first, followed by Barrier 2. 

 

2)      In the example you used of an AC mains barrier in series with an
Ethernet barrier, the AC mains supply typically has far more capacitance
across its barrier than the Ethernet barrier.  Note that in the case of
Ethernet, the Ethernet transceiver can be damaged even if the AC mains
barrier does not suffer catastrophic breakdown.  Even the small amount of
current that couples through the capacitance of the AC mains barrier can be
sufficient to damage some Ethernet port designs.  I discussed the Ethernet
problem in an IEEE paper that is posted on my web site, and was also
published in the May 2015 issue of InCompliance Magazine.

 

3)      I'm not sure how to explain your example of two open relay contacts
in series, since the isolation material (air) is presumably the same in both
relays.  However, when the two materials differ in composition, there can be
unequal division of the surge voltage as John Woodgate has explained.

 

4)      A particularly interesting situation was described by Rich Nute in
the May 2014 issue of InCompliance Magazine.  That was the case where one
barrier was solid insulation and the other barrier was air.  I believe that
for that particular scenario, the failure would only become evident during a
sustained hipot test, as opposed to a 1.2/50 uS lightning surge.

 

 

In any event, Rich Nute is one of our resident experts on the failure of
insulation, so hopefully he will chime in here.

 

 

Joe Randolph

Telecom Design Consultant

Randolph Telecom, Inc.

781-721-2848 (USA)

 <mailto:[email protected]> [email protected]

 <http://www.randolph-telecom.com> http://www.randolph-telecom.com

 

From: Carpentier Kristiaan [mailto:[email protected]] 
Sent: Friday, June 12, 2015 11:06 AM
To: [email protected]
Subject: [PSES] Series Isolation

 

Hi group,

 

When 2 isolation components are put in series, my experience is that the
total isolation breakdown voltage measured with an impulse voltage (ex.
1.2/50us) is always smaller than the sum of both.

An example could be the isolation between 2 transformers, for example
between the AC mains (transformer AC-SELV) and an Ethernet transformer
(SELV-ETH). Another example could be between 2 open relay contact, with each
contact 2.5kV but the sum "only" 3.5kV.

Does anyone know of literature that explains this phenomenon?

I'm also interested to understand the process of the breakdown of 2
isolations in series, like how can 1 insulation break down when the other
did not yet.  

 

Thanks & best regards

Kris Carpentier, 

 

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