I agree: I believe that is the reason for the test. I'm not sure that 
switch-mode wall warts can't get very hot under fault conditions.
 
With best wishes DESIGN IT IN! OOO – Own Opinions Only
 <http://www.jmwa.demon.co.uk/> www.jmwa.demon.co.uk J M Woodgate and 
Associates Rayleigh England
 
Sylvae in aeternum manent.
 
From: Kunde, Brian [mailto:[email protected]] 
Sent: Wednesday, August 24, 2016 4:16 PM
To: [email protected]
Subject: Re: [PSES] Ball pressure test of thermoplastic parts
 
I assumed it had something to do with the old Wall Warts that was basically a 
transformer. In an overload condition, these transformers can reach 
temperatures exceeding 100ºC. You don’t want the plastic case to soften, warp, 
or open up and expose hazardous voltages, or worst. 
The Other Brian
 
From: Carpentier Kristiaan [mailto:[email protected]] 
Sent: Wednesday, August 24, 2016 8:58 AM
To: [email protected] <mailto:[email protected]> 
Subject: [PSES] Ball pressure test of thermoplastic parts
 
Hi group,
 
Does any-one know the reason/background of the ball pressure test of 
thermoplastic parts (IEC60950-1, clause 4.5.5) and the chosen temperature of 
125C.
This test is performed - for example – on the plastic parts of a direct plug-in 
power supply as these parts “carry” the mains power supply pins. I can’t 
imagine a situation there that requires such a test and certainly not at 125C.  
Thanks for your feedback!
 
Best regards
Kris Carpentier
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