I am not entirely certain but one of the concerns is the ability of plastics to "cold flow". The temperature threshold is to determine at what point the magnitude of the migration is too much. This is the reason for measuring the 2mm diameter of the indentation at the ridge that is formed around the ball.

 A classic case is Teflon wire insulation. ‎I don't know how many times a design engineer has told me they found this 1000V type EE wire (MIL-STD), only to learn that the UL rating is just 300V, if any at all.  

MIL-STD does not take into consideration cold flow as UL does.  This is why UL style 1180 (equiv. Type EE) has a minimum wall thickness of 12 mils for 300V. UL style 1213 (Type E, 600V) has no voltage rating at all.  

Best, Doug

Douglas E Powell
‎https://www.linkedin.com/in/dougp01

 
From: John Woodgate
Sent: Wednesday, August 24, 2016 9:49 AM
Reply To: John Woodgate
Subject: Re: [PSES] Ball pressure test of thermoplastic parts

I agree: I believe that is the reason for the test. I'm not sure that switch-mode wall warts can't get very hot under fault conditions.

 

With best wishes DESIGN IT IN! OOO – Own Opinions Only

www.jmwa.demon.co.uk J M Woodgate and Associates Rayleigh England

 

Sylvae in aeternum manent.

 

From: Kunde, Brian [mailto:[email protected]]
Sent: Wednesday, August 24, 2016 4:16 PM
To: [email protected]
Subject: Re: [PSES] Ball pressure test of thermoplastic parts

 

I assumed it had something to do with the old Wall Warts that was basically a transformer. In an overload condition, these transformers can reach temperatures exceeding 100ºC. You don’t want the plastic case to soften, warp, or open up and expose hazardous voltages, or worst.

The Other Brian

 

From: Carpentier Kristiaan [mailto:[email protected]]
Sent: Wednesday, August 24, 2016 8:58 AM
To: [email protected]
Subject: [PSES] Ball pressure test of thermoplastic parts

 

Hi group,

 

Does any-one know the reason/background of the ball pressure test of thermoplastic parts (IEC60950-1, clause 4.5.5) and the chosen temperature of 125C.

This test is performed - for example – on the plastic parts of a direct plug-in power supply as these parts “carry” the mains power supply pins. I can’t imagine a situation there that requires such a test and certainly not at 125C.  

Thanks for your feedback!

 

Best regards

Kris Carpentier

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