Just to add a bit more information, not directly related to the original 
application mentioned - but might be of interest to Engineering minds... 
Aluminium gets a couple of mentions in standards related to Explosive 
Atmospheres/Hazardous Locations.

>From IEC 60079-14 Electrical installations design, selection and erection:
9 Cable systems
9.2 Aluminium conductors
Where aluminium is used as the conductor material, it shall be used only with 
suitable
connections and, with the exceptions of intrinsically safe and energy-limited 
installations, shall
have a cross-sectional area of at least 16 mm2.

Connections shall ensure that the required creepage and clearance distances 
will not be
reduced by the additional means which are required for connecting aluminium 
conductors.

Minimum creepage and clearance distances may be determined by the voltage level 
and/or
the requirements of the type of protection.

Precautions against electrolytic corrosion shall be considered.


And from IEC 60079-15 which covers the specific protection concept of 
non-sparking:
Underneath 7.1 General requirements for connections facilities and terminal 
compartments is Note 1:
NOTE 1 The use of aluminium wire may cause difficulties by compromising 
critical creepage and clearance
distances when anti-oxidant materials are applied. The connection of aluminium 
wire to terminals may be
accomplished by the use of suitable bi-metallic connection devices providing a 
copper connection to the terminal.


Best Regards,

 Andrew Wood
Compliance Manager - Hazardous Areas

LAND Instruments International | Stubley Lane, Dronfield, Derbyshire, S18 1DJ, 
England
DDI: +44 (0)1246 581592  | E-mail: [email protected]| Web: www.landinst.com

-----Original Message-----
From: Ralph McDiarmid [mailto:[email protected]] 
Sent: 12 December 2016 19:50
To: [email protected]
Subject: [Marketing Mail] Re: [PSES] aluminum vs copper wiring

I've just come across this statement in a user manual for a small inverter 
product:

"Do not use aluminum. It has about 1/3 more resistance than copper cable of the 
same size, and it is difficult to make good, low-resistance connections to 
aluminum wire"

I think both statements are wrong.  Science Data Book by Oliver&Boyd, lists 
resistivity of aluminum at about 1.5X that of copper.  And, I don't see why 
electrical connections would be less reliable using aluminum, although, I do 
remember household wiring in the USA was done with Al some years ago with 
questionable success.

Thoughts?

Ralph McDiarmid
Product Compliance
Engineering
Solar Business
Schneider Electric



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