1.  I believe NEC requires all 120V 15A branch circuits with 5015 receptacles 
to be branch circuit protected so the UL 1077 breaker should be fine.  Outside 
of NEC may be another matter.
2/3.  If Inverter, Frequency Drive, PWM Motor Controller provides overload 
protection (they usually do)  then the supplemental   protector should be fine 
as long as it's preceded by branch circuit protection.  But I don't think the 
supplemental protector can provide any motor overload protection by itself.

Your product should probably be design/tested/listed to its own applicable 
standard.  NFPA 70 430 would be for motors installed into a building as part of 
a general construction project.  It would not apply to a separately 
tested/listed portable product plugged into the wall.

-Dave

-----Original Message-----
From: Kunde, Brian [mailto:[email protected]] 
Sent: Friday, March 10, 2017 1:49 PM
To: [email protected]
Subject: [PSES] Moter Overload Protection with Supplemental Protector

Greetings experts.

This question applies to both North America rules (NEC) keeping in mind the 
rest of the world including Europe BUT my example will be for a 115Vac 60hz 
device.

My example product is used in the Workplace but not typically in an industrial 
environment (if that matters). It's not a home appliance or power tool.

Consider an End Product powered by 115Vac 60hz from a standard 16AWG power cord 
with a NEMA-5-15 plug, from a 15 amp receptacle (15 amp Branch Circuit).  
Within this product is a 1/2 hp motor with an Full-Load Amp (FLA) rating of 5 
amp. The motor can run continuous in this application. The motor does not have 
integrated over temperature protection.

Scenario 1: If this was a single phase AC motor, we would have to provide 
Overload Protection. According to the NEC, a fuse or circuit breaker no larger 
than 6.25 amp (FLA x 125%) can be used (lets ignore start up current for now).  
Can this Overload Protector be a "Supplemental Protector" (UL 1077 circuit 
breaker) or does it have to be a UL 489 circuit breaker or some other type of 
device?

Scenario 2: If an Inverter, Frequency Drive, PWM Motor Controller, etc. is used 
to drive an AC or PWM DC motor (1/2hp), the Branch Circuit is not stressed by 
Motor Start currents since the motor is soft started. So for example, if we 
have a 1/2hp 90Vdc motor that is driven by a PWM controller, can the Overload 
Protector be a Supplemental Protector?  If not, what does it have to be and why?

Scenario 3: If the inverter, frequency drive, PWN motor controller, etc. 
provides Overload Protection for the motor, do we even need to add an 
additional Overload protector?  Can we use a single Supplemental protector for 
the entire product and not worry about the motor? In this scenario, I assume 
the motor controller would have to be Listed by a safety agency and 
specifically call out the overload protection feature in the datasheet.


What other concerns might I need to know about? I'm trying to make sense of the 
NEC article 430 but it doesn't seem to address motors driven by Motor 
Controllers. Can I assume that when a motor is driven by a Motor Controller 
(inverter, freq. drive, PWM, etc.) that the NEC 430 does not apply because the 
motor is not being directly powered by a Branch Circuit?

Thanks to all in advance.
The Other Brian




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