Dear Regulatory Experts,
We have recently had a request from a customer to modify an industrial battery 
charger(48V, 1000W output) to meet extremely high surge limits, ostensibly to 
help survive lightning strikes. In designing this version of the product, we 
have added varistor surge protection from Line-Ground, Line-Line, and 
Neutral-Ground positions. This product is intended for use in North America, 
and Europe, and will be third-party-approved for both.

I recall from previous discussions on this forum that there are specific 
requirements for accepting this type of design, due to the inevitable failure 
of the surge protection devices. I believe that fuse protection in line with 
each surge device is required, as well as some sort of indication to warn the 
user when the surge protection circuitry is damaged. Series connected spark 
-gap devices were mentioned, and there was also some discussion about the 
rationale behind dielectric strength testing, and how to perform it, especially 
on the production line.

I've searched the archives, but not found anything definitive that is recent. 
In addition, even though Google is my friend, I have not managed to find a 
standard that can offer me up to date guidance on this issue.
Can anyone suggest standards, bulletins, or any other document that can light 
my way?
Thanks, in advance,

Best Regards,
Brian (the third Brian, I think)

________________________________
Brian Ceresney
Regulatory Lead
Delta-Q Technologies Corp.
3755 Willingdon Avenue, Burnaby,
B.C. Canada. V5G 3H3

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