I just happened to come across the topic of low reliability of Reaction Control 
Wheels in satellites over the past 30 years. (RCW's are used to electrically 
control the pointing direction of satellites and deep space probes.)

It was noted that RCW's would often fail due to increased bearing friction, and 
that the failures were correlated to Solar Coronal Mass ejections and solar 
flares. Recent studies seem to point to micro-ESD events across the ball 
bearings of the RCW's, causing erosion of the races and particulate 
contamination of the ball lubricant.

It was said that the RCW's were contained in conductive housings, so there 
should be some decent shielding effectiveness from that. But, if that's true, 
how can the satellite external environment lead to electrical charging of the 
RCW's?

This may be a problem that was accidently fixed, as about 15 years ago, bearing 
concerns led to replacing the Rockwell 60 hardness ball bearings with ceramic 
bearings that were much harder, and coincidentally, also non-conductive. RCW 
failures then dropped dramatically. Possibly the value of the ceramic bearings 
was not their hardness but their non-conductivity.

Here's a popular video that can get you introduced to this issue:

https://www.youtube.com/watch?v=KibT-PEMHUU

Ed Price
WB6WSN
Chula Vista, CA USA


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