The thing is that nonconductive surfaces charge up much more readily than
grounded conductive surfaces, so it's not obvious that the change to ceramic
bearings was indicative of a spacecraft charging culprit.

Also, there is a spectrum of particle energies such that low energy
particles deposit on the surface of materials, but the higher energy
particles plow through and can deposit within a material, or plow straight
through it. Of course there are fewer of the high energy particles, so it
takes much more time to deposit enough charge that way until you get a
breakdown, compared to charges depositing on a material first surface and
then blowing off above some charge density whose potential exceeds a
breakdown threshold.

Ken Javor
Phone: (256) 650-5261



From: Edward Price <[email protected]>
Reply-To: Edward Price <[email protected]>
Date: Tue, 21 Aug 2018 22:12:59 +0000
To: <[email protected]>
Conversation: Satellite Reaction Control Wheel Failures
Subject: [PSES] Satellite Reaction Control Wheel Failures

I just happened to come across the topic of low reliability of Reaction
Control Wheels in satellites over the past 30 years. (RCW¹s are used to
electrically control the pointing direction of satellites and deep space
probes.)
 
It was noted that RCW¹s would often fail due to increased bearing friction,
and that the failures were correlated to Solar Coronal Mass ejections and
solar flares. Recent studies seem to point to micro-ESD events across the
ball bearings of the RCW¹s, causing erosion of the races and particulate
contamination of the ball lubricant.
 
It was said that the RCW¹s were contained in conductive housings, so there
should be some decent shielding effectiveness from that. But, if that¹s
true, how can the satellite external environment lead to electrical charging
of the RCW¹s?
 
This may be a problem that was accidently fixed, as about 15 years ago,
bearing concerns led to replacing the Rockwell 60 hardness ball bearings
with ceramic bearings that were much harder, and coincidentally, also
non-conductive. RCW failures then dropped dramatically. Possibly the value
of the ceramic bearings was not their hardness but their non-conductivity.
 
Here¹s a popular video that can get you introduced to this issue:
 
https://www.youtube.com/watch?v=KibT-PEMHUU
 
Ed Price
WB6WSN
Chula Vista, CA USA
 
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