Hi Doug:

I am alarmed that you experienced breakdowns by an 800-volt pulse when the
dielectric strength of the primary circuits is at least 1500 volts rms.  I
have a few questions:

1.      What was the 800-volt waveform?  You applied the pulse common mode,
which I assume is to both line and neutral conductors connected together and
to the ground wire. (This is the hi-pot test configuration.)  Please
confirm. 
2.      How did you detect breakdowns, especially in the next microseconds
after applying the pulse?  
3.      Small wall-warts are typically two-wire with no ground.  (The hi-pot
test is to foil wrapped around the enclosure and to the secondary.)  What
was your test configuration?
4.      Primary-to-ground and primary-to-secondary in a typical product
consists of Y capacitors, solid insulation, and air insulation.  Since the
air insulation is 2 mm or more, this is unlikely the site of the breakdown.
Solid insulation should easily withstand 800 volts (more likely 8,000
volts).  So, this leaves the Y capacitors as likely suspects.  What is your
guess as to the EUT component that exhibits this phenomenon?  
5.      Were any of the units you tested malfunctional or permanently
damaged due to your tests?
6.      How can we get a copy of your paper?

Thanks,
Rich



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