Hello Richard,


Thank you for the interesting background, it helps with my understanding of the 
“why” 😊



Where does the Comparative Tracking Index (CTI) of the material come into play? 
Is this a measure of the pyrolysis characteristics of the material i.e. how 
easily the non-insulating components of the insulating material can be 
separated and turned into conductive materials? Or is there another force at 
work?



Thanks and all the best

James



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James Pawson

Managing Director & EMC Problem Solver



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From: Richard Nute <[email protected]>
Sent: 29 September 2026 20:59
To: [email protected]
Subject: Re: [PSES] Spacings







“Clearance” is an unfortunate IEC term (description) of air insulation.  As 
with solid insulation, air insulation electric strength is a function of 
distance through the air – the greater the distance, the greater the electric 
strength.  The peak breakdown voltages of a 50 Hz sinewave, both inhomogeneous 
and homogeneous fields, as a function of distance, were measured by Hermstein 
and were published in ETZ-A in 1969.  Pfieffer did the same for 1.2/50 impulse, 
published in ETZ-B in 1976.  (The references are not available on the web.)  
This data was picked up by IEC SC28A and published in the Appendix to IEC 664, 
First Edition, published in 1980.



Air breakdown is a time function of the applied voltage.  The first step before 
a breakdown occurs is “ionization.”  When a sufficient number of air molecules 
are ionized, breakdown occurs.  Hence, there are two breakdown voltages for the 
same distance, one for the 50 Hz peak, the other for the 1.2/50 impulse.  (The 
1.2/50 impulse is the man-made version of a lightning impulse.)



Paschen has shown that air does not break down, regardless of distance, below 
about 327 volts dc at sea level.  Nevertheless, the various standards require 
air insulation (clearances) distances down to 30 volts.



Where conductors emerge from solid insulation (e.g., an appliance coupler) or 
lie on solid insulation (e.g., printed wiring) or equivalent, the conductors at 
the surface of solid insulation are insulated from each other by both air 
insulation and solid insulation in parallel.   Since air has lower electric 
strength than solid insulation, the distance between conductors along the 
surface of the solid insulation must be at least the air (clearance) dimension. 
 See IEC 60664-1, 5.2.2.6.



However, the surface of solid insulation can be contaminated by deposition of 
unknown materials, which comprise a third material in parallel with the air and 
solid insulations.  These materials may compromise the electric strength of the 
surface of solid insulation.  If the contamination has a lower electric 
strength than the air insulation, the contamination is likely to break down in 
micro-arcs.  The micro-arcs heat the solid insulation and may cause pyrolysis 
of the solid insulation surface and thus, over time, reduce the electric 
strength of the solid insulation surface between the conductors.



This deterioration is a long-term phenomenon.  As such, the functional voltage, 
r.m.s. or DC, between conductors is the major cause of the surface-damaging 
micro-arcs.  While transient voltages can also cause micro-arcs, transient 
voltages are very infrequent and therefore do little damage to the surface.  
See IEC60664-1, 5.2.2.2.  See Stimper, “The Physical Fundamentals of 
Low-Voltage Insulation Co-ordination,” VDE 57.



Solid insulation surface distance (creepage distance) requirements only apply 
to solid insulation surfaces that are subject to pollution.  According to IEC 
60664-1, 4.6.1:  “Means may be provided to reduce pollution at the insulation 
under consideration by effective use of enclosures, encapsulation or hermetic 
sealing.”



Solid insulation surfaces that are not subject to pollution are not subject to 
surface distance (creepage) requirements.  Others (and some standards and some 
certification organizations) may say that all solid insulation surfaces must 
comply with surface (creepage) distance requirements.





Richard Nute

Bend, Oregon, USA



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