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dave
On Apr 19, 2007, at 7:54 PM, Len Shelton wrote:

> I cannot find a link to synergy, anyone who can help?
>
>> Len
>
> -----Original Message-----
> From: [EMAIL PROTECTED]
> [mailto:[EMAIL PROTECTED] On Behalf Of Dave  
> Engvall
> Sent: Tuesday, April 17, 2007 11:49 PM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Foam Cutter
>
>
> On Apr 17, 2007, at 9:33 PM, Steve Stallings wrote:
>
>> OK, replying to self based on discussions on IRC....
>>
>> The code show was for wire EDM which is a special case
>> involving mechanically stacked axes. If the secondary
>> axes sit still while the primary ones move, then the
>> secondary actually moves in the same arc as the
>> primary. This appears to be what is shown in the
>> screenshot.
>>
>> Unfortunately, this is not a useful solution for foam
>> cutters who wish to cut airfoils or conical sections
>> using machines with two independent sets of axes.
>
> If you are stuck with cutting with the axes parallel to the root then
> opps is right.
> However, if you can cut longitudinal to the wing; normally the cross-
> section will a certain foil (NACA xxxx ) and all
> you have to do it taper in two directions. At least that is how I
> visualize it.
>
> Dave
>
>>
>> Oops.....
>>
>> Steve Stallings
>>
>>> -----Original Message-----
>>> From: [EMAIL PROTECTED]
>>> [mailto:[EMAIL PROTECTED] Behalf Of Steve
>>> Stallings
>>> Sent: Tuesday, April 17, 2007 11:48 PM
>>> To: Enhanced Machine Controller (EMC)
>>> Subject: Re: [Emc-users] Foam Cutter
>>>
>>>
>>> Well, open mouth, insert foot. Dave Engvall has sent me
>>> some sample code generated by Synergy along with a
>>> screen image of the target shape. It demonstrates a
>>> flaw in my logic. His G-code and my response quoted below.
>>> I have attempted to insert spaces to enhance readability.
>>> My guess is that Q and R are the 3rd and 4th axis.
>>>
>>> --------------------------------------------------
>>> Dave's screen capture can be see here:
>>>
>>> http://www.metalworking.net/4-axis-wire.png
>>>
>>> ---------------------------------------------------
>>> the generated code with spaces added for readability
>>> ---------------------------------------------------
>>> N001 G01 X+000000 Y-034925
>>>  : 002D02S02T02Q-100000 G43
>>> N003 G01 X+095250 Q-100000 R+050000 G42
>>> N004 G01 Y+009525 G40
>>> N005 G01 G44
>>> N006 G02 X+006350 Y-006350 I+000000 J-006350 Q+000000 G41
>>> N007 G01 Y-088900 Q-050000 R+100000 G42
>>> N008 G02 X-006350 Y-006350 I-006350 J+000000 Q+000000G41
>>> N009 G01 X-040004 Q-100000 R+179083 G42
>>> N010 G02 X-005967 Y+004178 I+000000 J+006350 Q+000000G41
>>> N011 G01 X-013927 Y+038266 Q-200000 R+043860 G42
>>> N012 G03 X-011934 Y+008356 I-011934 J-004344 Q+000000G41
>>> N013 G01 X-046836 Q-030000 R-202164 G42
>>> N014 G03 X-011934 Y-008356 I+000000 J-012700 Q+000000G41
>>> N015 G01 X-013927 Y-038266 Q-199998 R+257309 G42
>>> N016 G02 X-005967 Y-004178 I-005967 J+002172 Q+000000G41
>>> N017 G01 X-040004 Q-300000 R+050000 G42
>>> N018 G02 X-006350 Y+006350 I+000000 J+006350 Q+000000G41
>>> N019 G01 Y+088900 Q-050000 R+100000 G42
>>> N020 G02 X+006350 Y+006350 I+006350 J+000000 Q+000000G41
>>> N021 G01 X+095250 Q-100000 R+000000 G42
>>> N022 X+025400 G44
>>> N023 G01Y-009525 G40 M21
>>> N024 G45 M21
>>> N025 M02
>>> ---------------------------------------------------
>>> my response to Dave
>>> ---------------------------------------------------
>>> Dave,
>>>
>>> Indeed it does help. While I do not fully understand the
>>> code it generated, it does make me realize one fatal
>>> flaw in my previous statement about EMC handling
>>> the case for parallel axis sets. That is the case where
>>> each set of axes must interpolate, independently but
>>> simultaneously, an arc. While I do not know how the code
>>> specifies both of the simultaneous arcs, it must be there
>>> based on the model that you show.
>>>
>>> Still staring at that strange G-code.....
>>>
>>> Regards,
>>> Steve
>>> -----------------------------------------------------------
>>>
>>>> -----Original Message-----
>>>> From: [EMAIL PROTECTED]
>>>> [mailto:[EMAIL PROTECTED] Behalf Of Steve
>>>> Stallings
>>>> Sent: Tuesday, April 17, 2007 9:53 PM
>>>> To: Enhanced Machine Controller (EMC)
>>>> Subject: Re: [Emc-users] Foam Cutter
>>>>
>>>>
>>>> Me thinks there is a disconnect here somewhere......
>>>>
>>>> EMC can handle 4 or even 6 axis coordinated motion just fine.
>>>> It does not care if there are 2 parallel X axes and 2 parallel
>>>> Y axes. If the code can be generated with 4 axis coordinates
>>>> for each move command EMC can process it. Yes there may be
>>>> some naming convention issues for the axes, but that can be
>>>> overcome.
>>>>
>>>> The issue is that the foam cutting community is locked into
>>>> design/CAM programs that insist on also being the machine
>>>> controller so there is no way to get the G code in the first
>>>> place.
>>>>
>>>> BobCAD and Vector both offer 4 axis wire EDM support. Could
>>>> someone look into generating some output to see what it
>>>> actually looks like?
>>>>
>>>> Regards,
>>>> Steve Stallings
>>>>
>>>
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