So I am understanding you to say that if I get say the 2500 count/rev 
encoders and, say a 1.6 gig processor that your system would not have a 
problem with it?

How hard will this be to tune?

If later on I wanted to sync the spindle, would it do it?

Andy


Jon Elson wrote:

>Andy Holcomb wrote:
>  
>
>>What resolution of encoders have  should I use, my first thought is as 
>>high as possible, is my logic wrong?
>>    
>>
>If you are going to use Gecko 320's and software step 
>generation, then your logic is indeed wrong.  Depending on your 
>software and CPU choice, software step generation maxes out at 
>40 - 50 thousand steps/second.  Assuming a 5 TPI leadscrew with 
>the encoder directly driven from it, and 100 IPM rapid feeds, 
>then you have 500 RPM on the screw.  If the encoder has, say, 
>1000 cycles/rev, that gives 4000 counts in quadrature, so you 
>have 500 * 4000 = 2,000,000 counts/minute, or 33,333 
>counts/second.  That is nearing the limit of software.  If you 
>wanted higher encoder resolution or higher rapid feed rates, you 
>would be out of luck.
>
>If you are using hardware step generation, or get rid of the 
>steps entirely, like with my PPMC or universal PWM controller 
>system, then it is not a concern.
>
>Higher encoder resolution leads to a stiffer and smoother servo 
>response, in general.
>
>Jon
>
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