On Thu, 2007-12-06 at 23:01 -0500, xtra209 wrote:
> I checked out some treadmill motors rescued from defunct treadmills and 
> discovered they are really not reversible. Mine will run in both 
> directions but one direction the armature arcs more than the other 
> direction. A closer investigation of the motor showed that the brushes 
> contact the commutator at an angle. Sooo... My treadmill motor isn't 
> designed to run both directions. Maybe you are moving the brushes 
> backwards causing problems? I think the motor I have is only suitable 
> for the direction it is designed to run.
> 
> Maybe this will help...
> 
> Clint

I was lucky. My motors have the brushes located axially. I have not
noticed much arcing at all. I do have some other issues with the motors,
such as, the rotor has straight windings where some motors have a twist
to the laminations which I think is supposed to provide a more constant
torque. I powered them with my lab supply and I was able to run them
very slowly without any galloping or stopping at a particular location. 

The rear bearing is tiny compared to the front and is mounted in
plastic, which shouldn't be a problem if I keep my belt tension at a
reasonable level. 

The front bearing has a spring which biases the rotor towards the rear
bearing. If I push on the rear shaft, I can move the rotor against the
spring about .030". I haven't decided if this is going to be a problem.
It may be, if I fit an encoder to the rear shaft, but there should be no
side loads.

This is the motor here:

http://surpluscenter.com/item.asp?UID=2007120702032835&item=10-1783-A&catname=electric

At $20 each, I wanted to see if any money could be saved compared to a
real servo motor with the same ratings. It may be a wash since I had to
machine a new front bearing mount to provide for mounting, but it
depends on the value of my time. With 3:1 (actually 40:13) ratio
pulleys, it scoots pretty well. At certain loads, though, it makes a
faint moose mating call. I find it hard to concentrate on my work when
it does that.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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