> On my Mitsubishi Freqrol U100 and Z200 VFD's there is a monitor output
> called FM, which is an 8 Volt pulsed signal with a frequency of 1440Hz
> at full scale. Both VFD's monitor output frequency (motor speed), or the
> U100 can be programed to monitor output current. I suppose a
> opto-coupler could be used to (almost) directly connect this signal to
> an encoder input.
> 
> I'm not sure how handy motor speed would be. The motor current would be
> nice to have though. All my VFD's have a number or alarm outputs, which
> should probably be incorporated into my configuration, but most likely I
> won't get to it until something bad happens.

My VFD is an Omron Varispeed V7.
The analog output can be configured as a pulse-train with 1440 Hz max 
frequency, but then you can only monitor either commanded frequency(rpm) 
or actual frequency.
When set to analog 0-10 V mode you can program it to show a lot of other 
parameters like output current, power, PID error etc.

I will be using a NC relay on the VFD in the e-stop loop, so this 
current monitoring would be more 'for fun' and with the ability to log 
the spindle current to disk for later analysis. This is how a lot of 
academic papers 'prove' that their super-duper toolpath generator is 
better or worse than some other toolpath: smoother and gentler 
variations in spindle load. Zig-zag paths for example generate huge 
current spikes whenever the tool is driven into the material at full width.


AW



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