On Mon, Feb 04, 2008 at 08:25:31PM -0800, Kirk Wallace wrote:
> 
> So the ground, will only be usable if all the transceivers are isolated,
> so that the ground wire is actually a 0V network common?

As I understand it, the pinouts.ru circuit runs network ground and power
to each node, making it a 4-wire bus. The node (e.g. PC or controller
card) ground is isolated. (Two occurrences of different earth symbol on
LHS of the diagram.) I'd use that method between machines. (Though I
hadn't planned that far, until this discussion. ;-) It'll be necessary
to source good optocouplers though, if high baudrates are planned.

Common power ground should be OK, on the machine, without isolated
transceivers, I expect, because it makes everything relatively
equipotential, certainly within the common-mode tolerance of the
receivers. The recommended 100 ohm resistors are "defeated" by being
shorted out by a common ground, but that's OK. If one part of the
machine runs off a separate plug pack (wall wart?), the 100 ohms will
pull the network ground into line.

> 
> I was given a link to RS485.com and found that they present schematics
> for all the products I looked at. I found it very educational too.

I'll have to have a look at that.

> I didn't really want to build an adapter, but the adapters I had seen up
> until recently were too expensive. I have been given links to some
> inexpensive adapters, but now I am learning they may have deficiencies.
> Now the question is, do I go with what may work well enough (especially
> over the length of a CNC machine) or what is more technically correct.
> Some of the literature I have read seems to indicate that in the real
> RS485 world that it may be more practical to set the network up and then
> tune the termination, bias and etc. as needed. This RS485 thing seems to
> be a project in itself.

Well put. I don't have practical experience using RS485 in noisy
environments, so I'm also collecting field know-how to supplement my
theoretical training.

It is my intention to run cat5 cable around my machine, inside some
plastic sheathed (oil-resistant) flexible steel conduit I bought on
sale. The metal conduit, and the twisted pairs of the cat5, will reduce
EMI susceptibility. (And the twisted pair should have a characteristic
impedance close to 120 ohm, so there should be little need to tweak the
termination.)

To go off the machine, over unscreened cat5, I have to consider
opto-isolation, as used in the pinouts.ru design, and a bus power supply
to preserve the separation of the two grounds. Fortunately, I've only
just started the design of the board which handles off-machine comms.

> Thanks for the help Erik.

No worries. :-)
I'm hacking my way through the same jungle. Your clarity of thought has
helped me stop to take a most timely look at the compass.

Erik


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