On Sunday 21 September 2008 21:05:13 Christopher Purcell wrote:
> I would like to improve my home-made 3D wood carving router. It has  
> stepper-driven 1m long THK ball screws (bless you Ebay) which seem to  
> be moving exactly as EMC2 commands, now that I have Helical couplers  
> fixing the backlash.  The next thing I want to check and maybe tweak  
> is the perpendicularity of the 3 axes, which I bolted down using only  
> a carpenters square and level as guidance. This is in a home wood  
> working shop so the only instrumentation available is a dial  
> indicator. If I can measure the axes, then corrections can be included  
> in EMC, presumably as hinted at in the kinematics chapter of the  
> Integrators handbook.
> 
> How do you measure the perpendicularity of 3 axes of a mill?

Well, you can take a workpiece for which you know that it's exactly
perpendicular (Finding one is the hard part :P) and mount the dial indicator
to the master spindle. So if you see non-perpendicularity on the dial,
but in fact know that the workpiece _is_ perpendicular, you can calculate
the deviation with trigonometric functions.

-- 
Greetings Michael.

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