On Sat, 2008-11-08 at 18:22 -0500, Alpha wrote:
> Thank you Steve and Kirk.
> 
> The control is a Kitamura 1000. I contacted Sanyo and they said the number
> I gave them are not good. So now we know they are AC servos with encoders,
> What next? 

My guess is that you should be able to use your existing axis motors and
controllers. The key is in figuring out what signals the controllers
need to get in order to make the motors move correctly. The signal could
be a number of steps or a velocity command. The controller will use the
signal and the encoder feed back to monitor the motor motion and use the
feedback to adjust the output to the motor. In some controllers, as I
think yours are, the encoder is also used to monitor the motor shaft
position because the controller outputs to the motor vary with the motor
shaft position. EMC2 has motion control software built-in, but in your
situation the controller will take over some of the functions. So some
of the settings for tuning your servo system will need to be set in the
controller and not in EMC2.

I guess, what I am trying to say is that your conversion could get
pretty complicated in a hurry and you will need to be comfortable with
motion control concepts, familiar with EMC2, and have good documentation
on your equipment. It might be a good idea to set up a single axis with
a small DC brushed servo, and go through the process of getting it to
function and get it properly tuned. Once you understand how the basic
system works it will help you cope with the added complexity of your AC
servos.

Your spindle and peripherals are another story.

Now that I think about it, it might be easier to get your spindle
working first. It should be less complicated and cover some of the
basics. Again, you will need documentation on the spindle drive. A model
number and/or picture might help us get you started. On the other hand,
if you go to the wiki:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl

and search for Mazak, you can see an example of a complex spindle.

> Seeing how the Servo Amp, motors and encoders are all match and worked
> at one time. What would you all suggest? Keep the plc? by pass it?

You will need to find out how your PLC communicates, commonly through a
serial port of some sort or Ethernet. I know very little about PLC's.
Others on this list have had success though. EMC2 has a software PLC or
EMC2 can control your peripherals directly. Since your PLC is in place,
my guess is that you should try to use it. If you get an inexpensive
parallel port break-out card, you can practice with EMC2's IO with
buttons, LED's, relays and such. This is a good way to get started with
HAL.

http://www.linuxcnc.org/docview/html//hal_intro.html



Kirk
http://wallacecompany.com/machine_shop/index.html



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