I spoke with Steve Stallings today, and he pointed me to this thread on
the Sherline stepper drive problems some of you guys are having. I
worked on this problem in late June of 2003.

Right before Sherline started shipping machines they tested them for
repeatability using a 3d contouring program called "heart". I've never
made one, but I think it's a tiny mold for a heart shaped widget of some
sort. Anyway, they had bad problems with losing steps and I made a bunch
of modifications to the step generating part of EMC1 including
adding .ini file parameters for step and direction pulse timing. The
things you need to know are:

1. EMC2 is so different from EMC1 in the step and direction pulse
generating department that comparing the code from then to now is likely
to drive you nuts!

2. The guy who designed the Sherline motor drives is Bryan Mumford:
 http://www.bmumford.com/

3. If you can contact him, he'll know what the timing requirements are.
Way back when he had this to say:

"Here are my parameters --- the low state must last at least 10
microseconds and the Direction state must be correct and stable for two
microseconds after that."

I don't know if there have been revisions to the drives since then that
would have changed this, but essentially the drive steps on the falling
edge of the step pulse, so the direction bit must be stable beforehand,
and should probably be held in a stable state for the whole step pulse,
which must last a minimum of 10uS. I wouldn't change the direction
signal until after the step line has been returned to a "high resting"
state.

Thanks,
Matt



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