Sebastian Kuzminsky <s...@...> writes:

...
> 
> Are you using m5i20 (hostmot) or hm2_pci/hm2_5i20 (hostmot2)? 

Sebastian,

I am using the m5i20 (hostmot) version at this time. 

After talking to Peter on the phone today, it looked as if I might be looking
for a more mundane problem such as noise and/or signal integrity interfering
with the spindle encoder data stream. Sure enough, it took nothing more than a
volt meter to ferret out the problem. I was powering the spindle encoder through
about 15 feet of ribbon cable, and the voltage drop near the encoder (4.32V) was
enough to cause a loss of signal integrity at higher speeds. The encoder is nice
older unit with thru-hole components and I am sure that the insufficient Vcc/Gnd
was enough to cause some quadrature phase shift, which I witnessed on the scope.
Oh well, problem solved!

Jeff, 
Thanks for the info re: the filter being hardcoded in hostmot. Peter and I were
wondering about that. There's another reason to start planning to upgrade to
hostmot2.

Kirk,
Yes, I am using a Danfoss vfd, which is capable of switching at very high speeds
and comes with excellent ferrites on the motor outputs, and reactor filters on
the dc lines, which makes for a big & heavy unit. I checked the motor leads by
waving the scope probes near them, and there is a short length of unshielded
cable that emits detectable emi, but it is no where near the logic level lines.
All the logic/signal lines seemed clean on the scope, but who knows what ultra
high freq junk lurks there... I have an older 150mHz Tek 2445, and I could see
some "fog" at the small time slices.
I re-configured the vfd core switching frequency to a lower 8kHz to see what, if
anything that might do, and it didn't seem to hurt or  help... it just makes a
nice audible turbine-like whine now when the spindle spins up. 

A huge "Thank You!" to all for following and helping with this. 



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